Products

FIBER OPTIC CABLES

OUTDOOR CABLES

Aerial Figure-8 Cables, Capacity up to 264 fibers

CCSI Standard Aerial Figure-8 Optical Fiber Cables

Technical Specification

GENERAL

The cable is for outdoor application installed as overhead between city poles up to 100-m span for aerial networks.

REFERENCE STANDARDS

The offered fiber optic cable complies to the ITU-T G.652.D, ITU-T G.655.C, ITU-T G.655.D, ITU-T G.657.A1, IEC 60794-3, TIA/ EIA standards.

CONSTRUCTIONS

CABLE STRUCTURE

Fully waterblocked cable

– Each fibers are inserted into thixotropic gel-filled coloured thermoplastic (PC-PBT) loose buffer tubes

– Water ingression protection is applied using swellable compound and tape

Dielectric central strength member

– Requires no grounding on cable core part

– Glass reinforced plastic (GRP/FRP) non-metallic, anti buckling central strength element

SZ-stranded

– Isolates fibers from installation and environmental rigors

– The loose buffer tube and fillers are SZ-stranded around FRP and bound with polyester yarns

Supporting Strength Element Figure-8

– Galvanized steel messenger wire 7 x Ø1.2 mm

High Density Polyethylene (HDPE) jacket

– Black UV resistant High Density Polyethylene (HDPE) jacket as outer protection

– Good abrasion & scratch resistance

 – Excellent weathering and UV resistance

PARAMETERS

FIBER PARAMETERS OF SINGLE MODE OPTICAL FIBER :

Reference Standard ITU-T G.652.D ITU-T G.655.C & 655.D ITU-T G.657.A1
Type Single Mode Non-Zero Dispersion Shifted (NZDSF) Single Mode Bending-Loss Insensitive Single Mode
Wavelength (nm) 1310 / 1550 1550 1310 / 1550
Attenuation on Finished Cables (dB/km) 0.35 / 0.20 0.215 0.35 / 0.20
Typical Attenuation (dB/km) 0.35 / 0.19 0.210 0.35 / 0.19
Mode Field Diameter (µm) 9.2 ± 0.4 / 10.4 ± 0.5 9.6 ± 0.4 9.2 ± 0.4 / 10.4 ± 0.5

FIBER PARAMETERS OF MULTIMODE OPTICAL FIBER :

Core / Cladding Diameter (µm) 50/125 62.5/125
Reference Standard ITU-T G.651.1 TIA – EIA – 568 – B.3
Wavelength (nm) 850 / 1300 850 / 1300
Attenuation on Finished Cables (dB/km) 3.0 / 0.8 3.5 / 1.5
Modal Bandwidth – length product for overfilled launch (MHz.km) 500 / 500 160 / 500

Multimode OM3 and OM4 fibers are available upon request

CABLE PARAMETERS :

ITEM SPECIFICATION
Fiber Quantity 4 – 30 12 – 60 72 84 – 96 108 – 144 156 – 216 228 – 312
Maximum Fibers per Tube 6 12 12 12 12 12 12
Loose Tube Quantity 5 5 6 8 12 18 26
Number of Active Tubes 1 – 5 1 – 5 6 7 – 8 9 – 12 13 – 18 19 – 26
Cable Dimension Cable Diameter (Nominal) 10.0 mm 11.0 mm 11.5 mm 13.0 mm 15.5 mm 16.5 mm 19.0 mm
Cable Height (Nominal) 19.5 mm 20.0 mm 21.0 mm 22.0 mm 25.0 mm 25.5 mm 28.0 mm
Cable Weight (Nominal) 175 kg/km 185 kg/km 195 kg/km 225 kg/km 285 kg/km 290 kg/km 375 kg/km

MECHANICHAL CHARACTERISTICS :

ITEM SPECIFICATION
Operating Tensile Strength (Refer to IEC 60794-1-E1) 2900 N
Crush Strength (Refer to IEC 60794-1-E3) 2500 N/ 100 mm
Impact Strength Radius (Refer to IEC 60794-1-E4) 12 Nm
Kink Strength (Refer to IEC 60794-1-2-E10) 5 x Cable Outside Diameter
Minimum Bending Radius (Refer to IEC 60794-1-E11) 10 x Cable Outside Diameter
Torsion (Refer to IEC 60794-1-E7) 30 twists, 2 direction @ 180˚, Load 250N
Water Ingression Resistance (Refer to IEC 60794-1-F5B) Passed with 1-m cable sample, 24 hours,1-m water column height pressure
Operating & Storage Temperature Up to 70° C

Telkom Standard Aerial Figure-8 Optical Fiber Cables

Technical Specification

GENERAL

The cable is for outdoor application installed as overhead between city poles up to 100-m span for aerial networks.

REFERENCE STANDARDS

The offered fiber optic cable complies to the ITU-T G.652.D, ITU-T G.655.C, ITU-T G.655.D, ITU-T G.657.A1, IEC 60794-3, STEL K-017-2009, TIA/ EIA standards.

CONSTRUCTIONS

CABLE STRUCTURE

Fully waterblocked cable

– Each fibers are inserted into thixotropic gel-filled coloured dual-layer thermoplastic (PC-PBT) loose buffer tubes

– Water ingression protection is applied using swellable compound and tape

Dielectric central strength member

– Glass reinforced plastic (GRP/FRP) non-metallic, anti buckling central strength element

SZ-stranded

– Isolates fibers from installation and environmental rigors

– The loose buffer tube and fillers are SZ-stranded around FRP and bound with polyester yarns

Supporting Strength Element Figure-8

– Galvanized steel messenger wire 7 x Ø1.2 mm

High Density Polyethylene (HDPE) jacket

– Black UV resistant High Density Polyethylene (HDPE) jacket as outer protection

– Good abrasion & scratch resistance

 – Excellent weathering and UV resistance

PARAMETERS

FIBER PARAMETERS OF SINGLE MODE OPTICAL FIBER :

Reference Standard ITU-T G.652.D ITU-T G.655.C ITU-T G.655.D ITU-T G.657.A1
Type Single Mode Non-Zero Dispersion Shifted (NZDSF) Single Mode Non-Zero Dispersion Shifted (NZDSF) Single Mode Bending Loss Insensitive Single Mode
Wavelength (nm) 1310 / 1550 1550 / 1625 1550 / 1625 1310 / 1550
Attenuation on Finished Cables (dB/km) 0.35 / 0.215 0.215 / 0.30 0.210 / 0.35 0.35 / 0.20
Typical Attenuation (dB/km) 0.35 / 0.215 0.215 / 0.30 0.210 / 0.35 0.35 / 0.19
Mode Field Diameter (µm) 9.2 ± 0.4 at 1310 nm 9.6 ± 0.4 at 1550 nm 9.6 ± 0.4 at 1550 nm 9.2 ± 0.4 at 1310 nm

CABLE PARAMETERS :

ITEM SPECIFICATION
Fiber Quantity 4 – 36 24 – 72 60 – 96
Maximum Fibers per Tube 6 12 12
Loose Tube Quantity 6 6 8
Number of Active Tubes 1 – 6 2 – 6 5 – 8
Cable Dimension Cable Diameter (Nominal) 12.0 mm 13.0 mm 14.5 mm
Cable Height (Nominal) 21.0 mm 22.0 mm 23.5 mm
Cable Weight (Nominal) 200 kg/km 215 kg/km 255 kg/km

MECHANICHAL CHARACTERISTICS :

ITEM SPECIFICATION
Operating Tensile Strength (Refer to IEC 60794-1-E1) 2900 N
Crush Strength (Refer to IEC 60794-1-E3) 2500 N/ 100 mm
Impact Strength (Refer to IEC 60794-1-E4) 12 Nm
Kink Strength (Refer to IEC 60794-1-2-E10) 10 x Cable Outside Diameter
Minimum Bending Radius (Refer to IEC 60794-1-E11) 15 x Cable Outside Diameter
Torsion (Refer to IEC 60794-1-E7) 30 twists, 2 direction @ 180˚, Load 250N
Water Ingression Resistance (Refer to IEC 60794-1-F5B) Passed with 1-m cable sample, 24 hours,1-m water column height pressure
Operating & Storage Temperature Up to 70° C

Direct Buried Cables, Capacity up to 216 fibers

Corrugated Steel Tape Armored Direct Buried Single Jacket Optical Fiber Cables

Technical Specification

GENERAL

The cable is for outdoor, underground inside HDPE ducts. The installation may use air-assisted (air-blown) method, water pressure-floating or manual pulling.

REFERENCE STANDARDS

The offered fiber optic cable complies to the the ITU-T G.652.D, ITU-T G.654.B, ITU-T G.654.C, ITU-T G.655.C, ITU-T G.655.D, ITU-T G.657.A1, IEC 60794-3, TIA/ EIA standards. Fiber type is optional, following to the customer request.

CONSTRUCTIONS

CABLE STRUCTURE

Fully waterblocked

– Each fibers are inserted into thixotropic gel-filled coloured dual – layer thermoplastic (PC-PBT) loose buffer tubes

– Water ingression protection is applied using swellable compound and tape

Dielectric central strength member

– Glass reinforced plastic (GRP/FRP) non-metallic, anti buckling central strength element

SZ-stranded

– Isolates fibers from installation and environmental rigors

– The loose buffer tube and fillers are SZ-stranded around FRP and bound with polyester yarns

Corrugated Steel Tape Armor

– Provides rodent bite protection for direct buried applications

High Density Polyethylene (HDPE) jacket

– Black UV resistant High Density Polyethylene (HDPE) jacket as outer protection

– Good abrasion & scratch resistance

– Excellent weathering and UV resistance

PARAMETERS

FIBER PARAMETERS OF SINGLE MODE OPTICAL FIBER :

Reference Standard ITU-T G.652.D ITU-T G.655.C & 655.D ITU-T G.657.A1
Type Single Mode Non-Zero Dispersion Shifted (NZDSF) Single Mode Bending-Loss Insensitive Single Mode
Wavelength (nm) 1310 / 1550 1550 1310 / 1550
Attenuation on Finished Cables (dB/km) 0.35 / 0.20 0.215 0.35 / 0.20
Typical Attenuation (dB/km) 0.35 / 0.19 0.210 0.35 / 0.19
Mode Field Diameter (µm) 9.2 ± 0.4 / 10.4 ± 0.5 9.60 ± 0.4 9.2 ± 0.4 / 10.4 ± 0.5

FIBER PARAMETERS OF MULTIMODE OPTICAL FIBER :

Core / Cladding Diameter (µm) 50/125 62.5/125
Reference Standard ITU-T G.651.1 TIA – EIA – 568 – B.3
Wavelength (nm) 850 / 1300 850 / 1300
Attenuation on Finished Cables (dB/km) 3.0 / 0.8 3.5 / 1.5
Modal Bandwidth – length product for overfilled launch (MHz.km) 500 / 500 160 / 500

Multimode OM3 and OM4 fibers are available upon request.

CABLE PARAMETERS :

ITEM SPECIFICATION
Fiber Quantity 4 – 30 12 – 60 72 84 – 96 108 – 144 156 – 216 228 – 312
Maximum Fibers per Tube 6 12 12 12 12 12 12
Loose Tube Quantity 5 5 6 8 12 18 26
Number of Active Tubes 1 – 5 1 – 5 6 7 – 8 9 – 12 13 – 18 19 – 26
Cable Dimension Cable Diameter (Nominal) 10.5 mm 11.0 mm 12.5 mm 13.5 mm 16.0 mm 16.5 mm 19.0 mm
Cable Weight (Nominal) 105 kg/km 115 kg/km 145 kg/km 170 kg/km 235 kg/km 250 kg/km 330 kg/km

MECHANICAL CHARACTERISTICS :

ITEM SPECIFICATION
Operating Tensile Strength (Refer to IEC 60794-1-E1) 2900 N
Crush Strength (Refer to IEC 60794-1-E3) 4500 N/ 100 mm
Impact Strength (Refer to IEC 60794-1-E4) 12 Nm
Kink Strength Radius (Refer to IEC 60794-1-2-E10) 5 x Cable Outside Diameter
Minimum Bending Radius (Refer to IEC 60794-1-E11) 10 x Cable Outside Diameter
Torsion (Refer to IEC 60794-1-E7) 30 twists, 2 direction @ 180˚, Load 250N
Water Ingression Resistance (Refer to IEC 60794-1-F5B) Passed with 1-m cable sample, 24 hours,1-m water column height pressure
Operating & Storage Temperature Up to 70° C

Telkom Standard Direct Buried Optical Fiber Cables

Technical Specification

GENERAL

The cable is applicable for outdoor, direct burial, inside HDPE ducts, or on cable trays or on cable ladders.

REFERENCE STANDARDS

The offered fiber optic cable complies to the ITU-T G.652.D, ITU-T G.655.C, ITU-T G.655.D, IEC 60794-3, STEL K-016-2009 versi 2.1, TIA/ EIA standards.

CONSTRUCTIONS

CABLE STRUCTURE

Fully waterblocked

– Each fibers are inserted into thixotropic gel-filled coloured dual – layer thermoplastic (PC-PBT) loose buffer tubes

– Water ingression protection is applied using swellable compound and tape

Dielectric central strength member

– Glass reinforced plastic (GRP/FRP) non-metallic, anti buckling central strength element

SZ-stranded

– Isolates fibers from installation and environmental rigors

– The loose buffer tube and fillers are SZ-stranded around FRP and bound with polyester yarns

Double Polymer Coated Aluminium Tape

– Aluminium tape as a mositure barrier

Corrugated Steel Tape Armor

– Provides rodent bite protection for direct buried applications

High Density Polyethylene (HDPE) jacket

– Black UV resistant High Density Polyethylene (HDPE) jacket as outer & inner protection

– Good abrasion & scratch resistance

– Excellent weathering and UV resistance

PARAMETERS

FIBER PARAMETERS OF SINGLE MODE OPTICAL FIBER

Reference Standard ITU-T G.652.D ITU-T G.655.C & 655.D ITU-T G.657.A1
Type Single Mode Non-Zero Dispersion Shifted (NZDSF) Single Mode Bending-Loss Insensitive Single Mode
Wavelength (nm) 1310 / 1550 1550 1310 / 1550
Attenuation on Finished Cables (dB/km) 0.35 / 0.20 0.215 0.35 / 0.20
Typical Attenuation (dB/km) 0.35 / 0.19 0.210 0.35 / 0.19
Mode Field Diameter (µm) 9.2 ± 0.4 at 1310 nm  10.4 ± 0.5 at 1550 nm 9.60 ± 0.4 at 1550 nm 9.2 ± 0.4 at 1310 nm 10.4 ± 0.5 at 1550 nm

FIBER PARAMETERS OF MULTIMODE OPTICAL FIBER

Core / Cladding Diameter (µm) 50/125 62.5/125
Reference Standard ITU-T G.651.1 TIA – EIA – 568 – B.3
Wavelength (nm) 850 / 1300 850 / 1300
Attenuation on Finished Cables (dB/km) 3.0 / 0.8 3.5 / 1.5
Modal Bandwidth – length product for overfilled launch (MHz.km) 500 / 500 160 / 500

Multimode OM3 and OM4 fibers are available upon request.

CABLE PARAMETERS

ITEM SPECIFICATION
Fiber Quantity 4 – 36 24 – 72 60 – 96 120 – 144 120  – 216 240 – 264
Maximum Fibers per Tube 6 12 12 12 12 12
Loose Tube Quantity 6 6 8 12 18 22
Number of Active Tubes 1 – 6 2 – 6 5 – 8 10 – 12 10 – 18 20 – 22
Cable Dimension Diameter (Nominal) 17.0 mm 18.0 mm 20.0 mm 22.5 mm 23.5 mm 25.0 mm
Weight (Nominal) 255 kg/km 285 kg/km 320 kg/km 435 kg/km 450 kg/km 520 kg/km

MECHANICAL CHARACTERISTICS

ITEM SPECIFICATION
Operating Tensile Strength (Refer to IEC 60794-1-E1) 3000 N
Crush Strength (Refer to IEC 60794-1-E3) 4500 N/ 100 mm
Impact Strength (Refer to IEC 60794-1-E4) 12 Nm
Kink Strength Radius (Refer to IEC 60794-1-2-E10) 5 x Cable Outside Diameter
Minimum Bending Radius (Refer to IEC 60794-1-E11) 10 x Cable Outside Diameter
Torsion (Refer to IEC 60794-1-E7) 30 twists, 2 direction @ 180˚, Load 250N
Water Ingression Resistance (Refer to IEC 60794-1-F5B) Passed with 1-m cable sample, 24 hours,1-m water column height pressure
Operating & Storage Temperature Up to 70° C

Duct Non Metallic Cables, Capacity up to 312 fibers

CCSI Standard Duct Non Metallic Optical Fiber Cables

Technical Specification

GENERAL

The cable is for outdoor, underground inside HDPE ducts. The installation may use air-assisted (air-blown) method, water pressure-floating or manual pulling.

REFERENCE STANDARDS

The offered fiber optic cable complies to the the ITU-T G.652.D, ITU-T G.654.B, ITU-T G.654.C, ITU-T G.655.C, ITU-T G.655.D, ITU-T G.657.A1, IEC 60794-3, TIA/ EIA standards. Fiber type is optional, following to the customer request.

CONSTRUCTIONS

CABLE STRUCTURE

Fully waterblocked cable

– Each fibers are inserted into thixotropic gel-filled coloured dual-layer thermoplastic (PC-PBT) loose buffer tubes

– Water ingression protection is applied using swellable compound and tape

Dielectric central strength member

– Requires no grounding

– More flexible

– Glass reinforced plastic (GRP/FRP) non-metallic, anti buckling central strength element

SZ-stranded

– Isolates fibers from installation and environmental rigors

– The loose buffer tube and fillers are SZ-stranded around FRP and bound with polyester yarns

High Density Polyethylene (HDPE) jacket

– Black UV resistant High Density Polyethylene (HDPE) jacket as outer protection

– Good abrasion & scratch resistance

– Excellent weathering and UV resistance

PARAMETERS

FIBER PARAMETERS OF SINGLE MODE OPTICAL FIBER :

Reference Standard ITU-T G.652.D ITU-T G.654.B ITU-T G.654.C ITU-T G.655.C & 655.D ITU-T G.657.A1
Type Single Mode Cut-Off Shifted Single Mode Cut-Off Shifted Single Mode Non-Zero Dispersion Shifted (NZDSF) Single Mode Bending-Loss Insensitive Single Mode
Wavelength (nm) 1310 / 1550 1550 1550 1550 / 1625 1310 / 1550
Attenuation on Finished Cables (dB/km) 0.35 / 0.20 0.180 0.180 0.215 / 0.35 0.35 / 0.20
Typical Attenuation (dB/km) 0.35 / 0.19 0.175 0.175 0.210 / 0.35 0.35 / 0.19
Mode Field Diameter (µm) 9.2 ± 0.4at 1310 nm 11.9 ± 0.5at 1550 nm 9.9 ± 0.5at 1550 nm 9.6 ± 0.4at 1550 nm 9.2 ± 0.4at 1550 nm

FIBER PARAMETERS OF MULTIMODE OPTICAL FIBER :

Core / Cladding Diameter (µm) 50/125 62.5/125
Reference Standard ITU-T G.651.1 TIA – EIA – 568 – B.3
Wavelength (nm) 850 / 1300 850 / 1300
Attenuation on Finished Cables (dB/km) 3.0 / 0.8 3.5 / 1.5
Modal Bandwidth – length product for overfilled launch (MHz.km) 500 / 500 160 / 500

Multimode OM3 and OM4 fibers are available upon request.

CABLE PARAMETERS :

ITEM SPECIFICATION
Fiber Quantity 4 – 30 12 – 60 72 84 – 96 108 – 144 156 – 216 228 – 312
Maximum Fibers per Tube 6 12 12 12 12 12 12
Loose Tube Quantity 5 5 6 8 12 18 26
Number of Active Tubes 1 – 5 1 – 5 6 7 – 8 9 – 12 13 – 18 19 – 26
Cable Dimension Cable Diameter (Nominal) 9.0 mm 9.5 mm 10.0 mm 11.5 mm 14.0 mm 14.5 mm 17.5 mm
Cable Weight (Nominal) 60 kg/km 65 kg/km 80 kg/km 100 kg/km 130 kg/km 160 kg/km 230 kg/km

MECHANICAL CHARACTERISTICS :

ITEM SPECIFICATION
Operating Tensile Strength (Refer to IEC 60794-1-E1) 2900 N
Crush Strength (Refer to IEC 60794-1-E3) 2500 N/ 100 mm
Impact Strength (Refer to IEC 60794-1-E4) 12 Nm
Kink Strength (Refer to IEC 60794-1-2-E10) 5 x Cable Outside Diameter
Minimum Bending Radius (Refer to IEC 60794-1-E11) 10 x Cable Outside Diameter
Torsion (Refer to IEC 60794-1-E7) 30 twists, 2 direction @ 180˚, Load 250N
Water Ingression Resistance (Refer to IEC 60794-1-F5B) Passed with 1-m cable sample, 24 hours,1-m water column height pressure
Operating & Storage Temperature Up to 70° C

Telkom Standard Duct Optical Fiber Cables

Technical Specification

GENERAL

The cable is for outdoor, underground inside HDPE ducts. The installation may use air-assisted (air-blown) method, water pressure-floating or manual pulling.

REFERENCE STANDARDS

The offered fiber optic cable complies to the the ITU-T G.652.D, ITU-T G.655.C, ITU-T G.655.D, ITU-T G.657.A1, IEC 60794-3, STEL K-015-2013, TIA/ EIA standards.

CONSTRUCTIONS

CABLE STRUCTURE

Fully waterblocked cable

– Each fibers are inserted into thixotropic gel-filled coloured dual-layer thermoplastic (PC-PBT) loose buffer tubes

– Water ingression protection is applied using swellable compound and tape

Steel wire central strength member

– Steel wire central strength element as depth tracer

SZ-stranded

– Isolates fibers from installation and environmental rigors

– The loose buffer tube and fillers are SZ-stranded around FRP and bound with polyester yarns

Double Polymer Coated Aluminium Tape

– Aluminium tape as a mositure barrier

High Density Polyethylene (HDPE) jacket

– Black UV resistant High Density Polyethylene (HDPE) jacket as outer protection

– Good abrasion & scratch resistance

– Excellent weathering and UV resistance

PARAMETERS

FIBER PARAMETERS OF SINGLE MODE OPTICAL FIBER :

Reference Standard ITU-T G.652.D ITU-T G.655.C ITU-T G.655.D ITU-T G.657.A1
Type Single Mode Non-Zero Dispersion Shifted (NZDSF) Single Mode Non-Zero Dispersion Shifted (NZDSF) Single Mode Bending Loss Insensitive Single Mode
Wavelength (nm) 1310 / 1550 1550 / 1625 1550 / 1625 1310 / 1550
Attenuation on Finished Cables (dB/km) 0.35 / 0.215 0.215 / 0.30 0.210 / 0.35 0.35 / 0.20
Typical Attenuation (dB/km) 0.35 / 0.215 0.215 / 0.30 0.210 / 0.35 0.35 / 0.19
Mode Field Diameter (µm) 9.2 ± 0.4 at 1310 nm 9.6 ± 0.4 at 1550 nm 9.6 ± 0.4 at 1550 nm 9.2 ± 0.4 at 1310 nm

CABLE PARAMETERS :

ITEM SPECIFICATION
Fiber Quantity 4 – 36 24 – 72 60 – 96 120 – 144 120 – 216 240 – 264 288 – 312
Maximum Fibers per Tube 6 12 12 12 12 12 12
Loose Tube Quantity 5 6 8 12 18 22 26
Number of Active Tubes 1 – 6 2 – 6 5 – 8 10 – 12 10 – 18 20 – 22 24 – 26
Cable Dimension Cable Diameter (Nominal) 11.5 mm 12.5 mm 14.0 mm 17.5 mm 18.0 mm 19.5 mm 21.0 mm
Cable Weight (Nominal) 110 kg/km 130 kg/km 165 kg/km 245 kg/km 255 kg/km 295 kg/km 335 kg/km

MECHANICAL CHARACTERISTICS :

ITEM SPECIFICATION
Operating Tensile Strength (Refer to IEC 60794-1-E1) 2900 N
Crush Strength (Refer to IEC 60794-1-E3) 2200 N/ 100 mm
Impact Strength (Refer to IEC 60794-1-E4) 12 Nm
Kink Strength (Refer to IEC 60794-1-2-E10) 10 x Cable Outside Diameter
Minimum Bending Radius (Refer to IEC 60794-1-E11) 15 x Cable Outside Diameter
Torsion (Refer to IEC 60794-1-E7) 30 cpm, 10 minutes, 2 direction @ 180˚
Water Ingression Resistance (Refer to IEC 60794-1-F5B) Passed with 1-m cable sample, 24 hours,1-m water column height pressure
Operating & Storage Temperature Up to 70° C

Aerial ADSS Non Metallic Cables, Capacity up to 312 fibers

Aerial All Dielectric Self Supporting (ADSS) Optical Fiber Cables

Technical Specification

GENERAL

The cable is for outdoor application installed as aerial cable on up to 100-m pole distance (span) or as duct cable installed inside HDPE sub duct

REFERENCE STANDARDS

The offered fiber optic cable complies to the ITU-T G.652.D, ITU-T G.655.C, ITU-T G.655.D, ITU-T G.657.A1, IEC 60794-3, TIA/ EIA standards.

CONSTRUCTIONS

CABLE STRUCTURE

Fully waterblocked cable

– Each fibers are inserted into thixotropic gel-filled coloured dual – layer thermoplastic (PC-PBT) loose buffer tubes

– Water ingression protection is applied using swellable compound and tape

All-dielectric cable construction

– Requires no grounding

– Glass reinforced plastic (GRP/FRP) non-metallic, anti buckling central strength element

– Aramid yarns as a tensile strength element

High Density Polyethylene (HDPE) jacket

– Black UV resistant High Density Polyethylene (HDPE) jacket as outer protection

– Good abrasion & scratch resistance

– Excellent weathering and UV resistance

PARAMETERS

FIBER PARAMETERS OF SINGLE MODE OPTICAL FIBER :

Reference Standard ITU-T G.652.D ITU-T G.655.C & 655.D ITU-T G.657.A1
Type Single Mode Non-Zero Dispersion Shifted (NZDSF) Single Mode Bending-Loss Insensitive Single Mode
Wavelength (nm) 1310 / 1550 1550 1310 / 1550
Attenuation on Finished Cables (dB/km) 0.35 / 0.20 0.215 0.35 / 0.20
Typical Attenuation (dB/km) 0.35 / 0.19 0.210 0.35 / 0.19
Mode Field Diameter (µm) 9.2 ± 0.4 / 10.4 ± 0.5 9.60 ± 0.4 9.2 ± 0.4 / 10.4 ± 0.5

FIBER PARAMETERS OF MULTIMODE OPTICAL FIBER :

Core / Cladding Diameter (µm) 50/125 62.5/125
Reference Standard ITU-T G.651.1 TIA – EIA – 568 – B.3
Wavelength (nm) 850 / 1300 850 / 1300
Attenuation on Finished Cables (dB/km) 3.0 / 0.8 3.5 / 1.5
Modal Bandwidth – length product for overfilled launch (MHz.km) 500 / 500 160 / 500

Multimode OM3 and OM4 fibers are available upon request.

CABLE PARAMETERS :

ITEM SPECIFICATION
Fiber Quantity 4 – 30 12 – 60 72 84 – 96 108 – 144 156 – 216 228 – 312
Maximum Fibers per Tube 6 12 12 12 12 12 12
Loose Tube Quantity 5 5 6 8 12 18 26
Number of Active Tubes 1 – 5 1 – 5 6 7 – 8 9 – 12 13 – 18 19 – 26
Cable Dimension Cable Diameter (Nominal) 9.0 mm 9.5 mm 10.0 mm 11.5 mm 14.0 mm 14.5 mm 17.5 mm
Cable Weight (Nominal) 60 kg/km 65 kg/km 80 kg/km 100 kg/km 130 kg/km 160 kg/km 230 kg/km

MECHANICAL CHARACTERISTICS :

ITEM SPECIFICATION
Operating Tensile Strength (Refer to IEC 60794-1-E1) 2900 N
Minimum Sagging 1% of span distance
Wind Speed (Maximum) 100 km/hour
Crush Strength (Refer to IEC 60794-1-E3) 2500 N/ 100 mm
Impact Strength (Refer to IEC 60794-1-E4) 12 Nm
Kink Strength Radius (Refer to IEC 60794-1-2-E10) 5 x Cable Outside Diameter
Minimum Bending Radius (Refer to IEC 60794-1-E11) 10 x Cable Outside Diameter
Torsion (Refer to IEC 60794-1-E7) 30 twists, 2 direction @ 180˚, Load 250N
Water Ingression Resistance (Refer to IEC 60794-1-F5B) Passed with 1-m cable sample, 24 hours,1-m water column height pressure
Operating & Storage Temperature Up to 70° C

INDOOR CABLES

FTTH Loose Tube Design (CCSI Standard Design Cables)

CCSI Standard FTTH Optical Fiber Cables

Technical Specification

GENERAL

The cable is applicable for short span overhead outdoor with span distance up to 60 meters for last mile cable. The cable is also applicable for indoor and outdoor areas.

REFERENCE STANDARDS

The offered fiber optic cable complies to the ITU-T G.652.D, ITU-T G.657.A1, IEC 60794, TIA/ EIA standards.

CONSTRUCTIONS

CABLE STRUCTURE

Bending Loss Insensitive Fibers

– 2 Fibers (Blue & Orange) single mode ITU-T Rec. G.657.A1 bending loss insensitive optical fibers

Non-Metallic anti-buckling strength element

– GRP/FRP Ø 0.4 mm x 2

– Protect the optical fibers from any excessive elongation and tensile loads that occur during installation and operation

Anti-Rodent material

– Provides rodent bite protection

Supporting Strength Element Figure-8

– Galvanized steel messenger wire rod 1 x Ø1.2 mm as aerial cable holder

Low Smoke Zero Halogen Flame Retardant (LSZH FR) jacket

– Black UV resistant Low Smoke Zero Halogen Flame Retardant (LSZH FR) sheath as outer protection

– The thermoplastic sheath does not promote the growth of fungus and be free of pits, splits and blisters

– Reduces the amount of toxic and corrosive fume emission

– Other sheathing are available upon request

PARAMETERS

FIBER PARAMETERS OF SINGLE MODE OPTICAL FIBER

Reference Standard ITU-T G.652.D ITU-T G.657.A1
Type Single Mode Bending-Loss Insensitive Single Mode
Wavelength (nm) 1310 / 1550 1310 / 1550
Attenuation on Finished Cables (dB/km) 0.35 / 0.20 0.35 / 0.20
Typical Attenuation (dB/km) 0.35 / 0.19 0.35 / 0.19
Mode Field Diameter (µm) 9.2 ± 0.4 / 10.4 ± 0.5 9.2 ± 0.4 / 10.4 ± 0.5

CABLE PARAMETERS

ITEM SPECIFICATION
Fiber Quantity 2
Cable Dimension Height (Nominal) 5.0 mm
Width (Nominal) 2.0 mm
Weight (Nominal) 20 kg/km

MECHANICAL CHARACTERISTICS

ITEM SPECIFICATION
Operating Tensile Strength (Refer to IEC 60794-1-E1) 130 N
Crush Strength (Refer to IEC 60794-1-E3) 1200 N/ 250 mm
Impact Strength Radius (Refer to IEC 60794-1-E4) 3 Nm
Minimum Bending Radius (Refer to IEC 60794-1-E11) 15 x Cable Outside Diameter
Torsion (Refer to IEC 60794-1-E7) 1 meter, 30 cpm,10 minutes
Water Ingression Resistance (Refer to IEC 60794-1-F5B) Passed with 1-m cable sample, 24 hours,1-m water column height pressure
Operating & Storage Temperature Up to 70° C

CCSI Standard FTTH Aerial Figure-8 Optical Fiber Cables

Technical Specification

GENERAL

The cable is applicable for short span overhead outdoor with span distance up to 60 meters for last mile cable. The cable is also applicable for indoor and outdoor areas.

REFERENCE STANDARDS

The offered fiber optic cable complies to the ITU-T G.652.D, ITU-T G.657.A1, IEC 60794, TIA/ EIA standards.

CONSTRUCTIONS

CABLE STRUCTURE

Bending Loss Insensitive Fibers

– 2 Fibers (Blue & Orange) single mode ITU-T Rec. G.657.A1 bending loss insensitive optical fibers

Fully waterblocked cable

– Each fibers are inserted into thixotropic gel-filled coloured thermoplastic (PC-PBT) loose buffer tubes

– Water ingression protection

Central loose tube design

– Single loose tube

Anti-Rodent material

– Provides rodent bite protection

Supporting Strength Element Figure-8

– Galvanized steel messenger wire 7 x Ø0.4 mm as aerial cable holder

Low Smoke Zero Halogen Flame Retardant (LSZH FR) jacket

– Black UV resistant Low Smoke Zero Halogen Flame Retardant (LSZH FR) sheath as outer protection

– Reduces the amount of toxic and corrosive fume emission

– Other sheathing are available upon request

PARAMETERS

FIBER PARAMETERS OF SINGLE MODE OPTICAL FIBER

Reference Standard ITU-T G.652.D ITU-T G.657.A1
Type Single Mode Bending-Loss Insensitive Single Mode
Wavelength (nm) 1310 / 1550 1310 / 1550
Attenuation on Finished Cables (dB/km) 0.35 / 0.20 0.35 / 0.20
Typical Attenuation (dB/km) 0.35 / 0.19 0.35 / 0.19
Mode Field Diameter (µm) 9.2 ± 0.4 / 10.4 ± 0.5 9.2 ± 0.4 / 10.4 ± 0.5

CABLE PARAMETERS

ITEM SPECIFICATION
Fiber Quantity 2
Loose Tube Quantity 1
Cable Dimension Cable Diameter (Nominal) 3.0 mm
Cable Height (Nominal) 5.7 mm
Cable Weight (Nominal) 22 kg/km

MECHANICAL CHARACTERISTICS

ITEM SPECIFICATION
Operating Tensile Strength (Refer to IEC 60794-1-E1) 160 N
Crush Strength (Refer to IEC 60794-1-E3) 1200 N/ 250 mm
Impact Strength Radius (Refer to IEC 60794-1-E4) 3 Nm
Minimum Bending Radius (Refer to IEC 60794-1-E11) 15 x Cable Outside Diameter
Torsion (Refer to IEC 60794-1-E7) 1 meter, 300 twists
Water Ingression Resistance (Refer to IEC 60794-1-F5B) Passed with 1-m cable sample, 24 hours,1-m water column height pressure
Operating & Storage Temperature Up to 70° C

FTTH Loose Tube Design (Telkom Standard Design Cables)

CCSI FTTH Flat Telkom Optical Fiber Cables

Technical Specification

GENERAL

The cable is applicable for short span overhead outdoor with span distance up to 60 meters for last mile cable. The cable is also applicable for indoor and outdoor areas.

REFERENCE STANDARDS

The offered fiber optic cable complies to the ITU-T G.652.D, ITU-T G.657.A1, IEC 60794, TIA/ EIA standards.

CONSTRUCTIONS

CABLE STRUCTURE

Bending Loss Insensitive Fibers

– 2 Fibers (Blue & Orange) single mode ITU-T Rec. G.657.A1 bending loss insensitive optical fibers

Non-Metallic anti-buckling strength element

– GRP/FRP Ø 0.4 mm x 2

– Protect the optical fibers from any excessive elongation and tensile loads that occur during installation and operation

Anti-Rodent material

– Provides rodent bite protection

Low Smoke Zero Halogen Flame Retardant (LSZH FR) jacket

– Black UV resistant Low Smoke Zero Halogen Flame Retardant (LSZH FR) sheath as outer protection

– The thermoplastic sheath does not promote the growth of fungus and be free of pits, splits and blisters

– Reduces the amount of toxic and corrosive fume emission

– Other sheathing are available upon request

PARAMETERS

FIBER PARAMETERS OF SINGLE MODE OPTICAL FIBER

Reference Standard ITU-T G.652.D ITU-T G.657.A1
Type Single Mode Bending-Loss Insensitive Single Mode
Wavelength (nm) 1310 / 1550 1310 / 1550
Attenuation on Finished Cables (dB/km) 0.35 / 0.20 0.35 / 0.20
Typical Attenuation (dB/km) 0.35 / 0.19 0.35 / 0.19
Mode Field Diameter (µm) 9.2 ± 0.4 / 10.4 ± 0.5 9.2 ± 0.4 / 10.4 ± 0.5

CABLE PARAMETERS

ITEM SPECIFICATION
Fiber Quantity 2
Cable Dimension Height (Nominal) 3.0 mm
Width (Nominal) 2.0 mm
Weight (Nominal) 12 kg/km

MECHANICAL CHARACTERISTICS

ITEM SPECIFICATION
Operating Tensile Strength (Refer to IEC 60794-1-E1) 130 N
Crush Strength (Refer to IEC 60794-1-E3) 1200 N/ 250 mm
Impact Strength Radius (Refer to IEC 60794-1-E4) 3 Nm
Minimum Bending Radius (Refer to IEC 60794-1-E11) 15 x Cable Outside Diameter
Torsion (Refer to IEC 60794-1-E7) 1 meter, 30 cpm,10 minutes
Water Ingression Resistance (Refer to IEC 60794-1-F5B) Passed with 1-m cable sample, 24 hours,1-m water column height pressure
Operating & Storage Temperature Up to 70° C

CCSI FTTH Telkom Aerial Optical Fiber Cables

Technical Specification

GENERAL

The cable is applicable for short span overhead outdoor with span distance up to 60 meters for last mile cable. The cable is also applicable for indoor and outdoor areas.

REFERENCE STANDARDS

The offered fiber optic cable complies to the ITU-T G.652.D, ITU-T G.657.A1, IEC 60794, TIA/ EIA standards

CONSTRUCTIONS

CABLE STRUCTURE

Bending Loss Insensitive Fibers

– 2 Fibers (Blue & Orange) single mode ITU-T Rec. G.657.A1 bending loss insensitive optical fibers

Non-Metallic anti-buckling strength element

– GRP/FRP Ø 0.4 mm x 2

– Protect the optical fibers from any excessive elongation and tensile loads that occur during installation and operation

Anti-Rodent material

– Provides rodent bite protection

Supporting Strength Element Figure-8

– Galvanized steel messenger wire rod 1 x Ø1.2 mm as aerial cable holder

Low Smoke Zero Halogen Flame Retardant (LSZH FR) jacket

– Black UV resistant Low Smoke Zero Halogen Flame Retardant (LSZH FR) sheath as outer protection

– The thermoplastic sheath does not promote the growth of fungus and be free of pits, splits and blisters

– Reduces the amount of toxic and corrosive fume emission

– Other sheathing are available upon request

PARAMETERS

FIBER PARAMETERS OF SINGLE MODE OPTICAL FIBER

Reference Standard ITU-T G.652.D ITU-T G.657.A1
Type Single Mode Bending-Loss Insensitive Single Mode
Wavelength (nm) 1310 / 1550 1310 / 1550
Attenuation on Finished Cables (dB/km) 0.35 / 0.20 0.35 / 0.20
Typical Attenuation (dB/km) 0.35 / 0.19 0.35 / 0.19
Mode Field Diameter (µm) 9.2 ± 0.4 / 10.4 ± 0.5 9.2 ± 0.4 / 10.4 ± 0.5

CABLE PARAMETERS

ITEM SPECIFICATION
Fiber Quantity 2
Cable Dimension Height (Nominal) 5.0 mm
Width (Nominal) 2.0 mm
Weight (Nominal) 20 kg/km

MECHANICAL CHARACTERISTICS

ITEM SPECIFICATION
Operating Tensile Strength (Refer to IEC 60794-1-E1) 130 N
Crush Strength (Refer to IEC 60794-1-E3) 1200 N/ 250 mm
Impact Strength Radius (Refer to IEC 60794-1-E4) 3 Nm
Minimum Bending Radius (Refer to IEC 60794-1-E11) 15 x Cable Outside Diameter
Torsion (Refer to IEC 60794-1-E7) 1 meter, 30 cpm,10 minutes
Water Ingression Resistance (Refer to IEC 60794-1-F5B) Passed with 1-m cable sample, 24 hours,1-m water column height pressure
Operating & Storage Temperature Up to 70° C

Flare Flex

CCSI Flame Retardant Flare Flex Optical Fiber Cables

Technical Specification

GENERAL

The cable is applicable for indoor, on cable trays/ ladders including underground installation and inside conduits.

REFERENCE STANDARDS

The offered fiber optic cable complies to the ITU-T G.652.D, ITU-T G.651, IEC 60794, TIA/ EIA standards.

CONSTRUCTIONS

CABLE STRUCTURE

Fully waterblocked cable

– Each fibers are inserted into thixotropic gel-filled coloured thermoplastic (PC-PBT) loose buffer tubes

– Water ingression protection using swellable material

Central loose tube design

– Single loose tube

Anti-Rodent material

– Provides rodent bite protection

Low Smoke Zero Halogen Flame Retardant (LSZH FR) jacket

– Black UV resistant Low Smoke Zero Halogen Flame Retardant (LSZH FR) sheath as outer protection

– Reduces the amount of toxic and corrosive fume emission

– Other sheathing are available upon request

PARAMETERS

FIBER PARAMETERS OF SINGLE MODE OPTICAL FIBER

Reference Standard ITU-T G.652.D
Type Single Mode
Wavelength (nm) 1310 / 1550
Attenuation on Finished Cables (dB/km) 0.35 / 0.20
Typical Attenuation (dB/km) 0.35 / 0.19
Mode Field Diameter (µm) 9.2 ± 0.4 / 10.4 ± 0.5

FIBER PARAMETERS OF MULTIMODE OPTICAL FIBER

Core / Cladding Diameter (µm) 50/125 62.5/125
Reference Standard ITU-T G.651.1 TIA – EIA – 568 – B.3
Wavelength (nm) 850 / 1300 850 / 1300
Attenuation on Finished Cables (dB/km) 3.0 / 0.8 3.5 / 1.5
Modal Bandwidth – length product for overfilled launch (MHz.km) 500 / 500 160 / 500

Multimode OM3 and OM4 fibers are available upon request.

CABLE PARAMETERS

ITEM SPECIFICATION
Fiber Quantity 4 – 12
Loose Tube Quantity 1
Cable Dimension Outer Diameter (Nominal) 6.0 mm
Weight (Nominal) 45 kg/km

MECHANICAL CHARACTERISTICS

ITEM SPECIFICATION
Operating Tensile Strength (Refer to IEC 60794-1-E1) 1000 N
Crush Strength (Refer to IEC 60794-1-E3) 1000 N/ 250 mm
Impact Strength (Refer to IEC 60794-1-E4) 5 Nm
Kink Strength (Refer to IEC 60794-1-E11) 5 x Cable Outside Diameter
Minimum Bending Radius (Refer to IEC 60794-1-E11) 10 x Cable Outside Diameter
Water Ingression Resistance (Refer to IEC 60794-1-F5B) Passed with 1-m cable sample, 24 hours,1-m water column height pressure
Operating & Storage Temperature Up to 70° C

SPECIAL CABLES

Flame Retardant Corrugated Steel Tape Armored (CSTA)

Flame Retardant Corrugated Steel Tape Armored Optical Fiber Cables

Technical Specification

GENERAL

The cable is applicable for outdoor, direct burial, inside HDPE ducts, or on cable trays or on cable ladders.

REFERENCE STANDARDS

The offered fiber optic cable complies to the ITU-T G.652.D, ITU-T G.655.C, ITU-T G.655.D, IEC 60794-3, TIA/ EIA standards.

CONSTRUCTIONS

CABLE STRUCTURE

Fully waterblocked

– Each fibers are inserted into thixotropic gel-filled coloured dual – layer thermoplastic (PC-PBT) loose buffer tubes

– Water ingression protection is applied using swellable compound and tape

Dielectric central strength member

– Glass reinforced plastic (GRP/FRP) non-metallic, anti buckling central strength element

SZ-stranded

– Isolates fibers from installation and environmental rigors

– The loose buffer tube and fillers are SZ-stranded around FRP and bound with polyester yarns

Corrugated Steel Tape Armor

– Provides rodent bite protection for direct buried applications

Low Smoke Zero Halogen Flame Retardant (LSZH FR) jacket

– Black UV resistant Low Smoke Zero Halogen Flame Retardant (LSZH FR) sheath as outer protection

– The thermoplastic sheath does not promote the growth of fungus and be free of pits, splits and blisters

– Reduces the amount of toxic and corrosive fume emission

PARAMETERS

FIBER PARAMETERS OF SINGLE MODE OPTICAL FIBER

Reference Standard ITU-T G.652.D ITU-T G.655.C & 655.D ITU-T G.657.A1
Type Single Mode Non-Zero Dispersion Shifted (NZDSF) Single Mode Bending-Loss Insensitive Single Mode
Wavelength (nm) 1310 / 1550 1550 1310 / 1550
Attenuation on Finished Cables (dB/km) 0.35 / 0.20 0.215 0.35 / 0.20
Typical Attenuation (dB/km) 0.35 / 0.19 0.210 0.35 / 0.19
Mode Field Diameter (µm) 9.2 ± 0.4 / 10.4 ± 0.5 9.60 ± 0.4 9.2 ± 0.4 / 10.4 ± 0.5

FIBER PARAMETERS OF MULTIMODE OPTICAL FIBER

Core / Cladding Diameter (µm) 50/125 62.5/125
Reference Standard ITU-T G.651.1 TIA – EIA – 568 – B.3
Wavelength (nm) 850 / 1300 850 / 1300
Attenuation on Finished Cables (dB/km) 3.0 / 0.8 3.5 / 1.5
Modal Bandwidth – length product for overfilled launch (MHz.km) 500 / 500 160 / 500

Multimode OM3 and OM4 fibers are available upon request.

CABLE PARAMETERS

ITEM SPECIFICATION
Fiber Quantity 4 – 30 12 – 60 72 84 – 96 108 – 144 156 – 216 228 – 312
Maximum Fibers per Tube 6 12 12 12 12 12 12
Loose Tube Quantity 5 5 6 8 12 18 26
Number of Active Tubes 1 – 5 1 – 5 6 7 – 8 9 – 12 13 – 18 19 – 26
Cable Dimension Cable Diameter (Nominal) 10.5 mm 11.0 mm 12.5 mm 13.5 mm 16.0 mm 16.5 mm 19.0 mm
Cable Weight (Nominal) 105 kg/km 115 kg/km 145 kg/km 170 kg/km 235 kg/km 250 kg/km 330 kg/km

MECHANICAL CHARACTERISTICS

ITEM SPECIFICATION
Operating Tensile Strength (Refer to IEC 60794-1-E1) 2900 N
Crush Strength (Refer to IEC 60794-1-E3) 4500 N/ 100 mm
Impact Strength (Refer to IEC 60794-1-E4) 12 Nm
Kink Strength Radius (Refer to IEC 60794-1-2-E10) 5 x Cable Outside Diameter
Minimum Bending Radius (Refer to IEC 60794-1-E11) 10 x Cable Outside Diameter
Torsion (Refer to IEC 60794-1-E7) 30 twists, 2 direction @ 180˚, Load 250N
Water Ingression Resistance (Refer to IEC 60794-1-F5B) Passed with 1-m cable sample, 24 hours,1-m water column height pressure
Operating & Storage Temperature Up to 70° C

Fire Resistant Corrugated Steel Tape Armored (CSTA)

Fire Resistant Corrugated Steel Tape Armoured Optical Fiber Cables

Technical Specification

GENERAL

The cable is applicable for indoor, outdoor, direct burial for underground networks. The cable can also be installed on cable trays and on cable ladders

REFERENCE STANDARDS

The offered fiber optic cable complies to the ITU-T G.652.D, ITU-T G.655.D, ITU-T G.657.A1, IEC 60794-3, IEC 60332-3A,

TIA/ EIA standards.

CONSTRUCTIONS

CABLE STRUCTURE

Fully waterblocked cable

– Each fibers are inserted into thixotropic gel-filled coloured dual-layer thermoplastic (PC-PBT) loose buffer tubes

– Water ingression protection is applied using swellable compound and tape

Dielectric central strength member

– Glass reinforced plastic (GRP/FRP) non-metallic, anti buckling central strength element

SZ-stranded

– Isolates fibers from installation and environmental rigors

– The loose buffer tube and fillers are SZ-stranded around FRP and bound with polyester yarns

Corrugated Steel Tape Armor

– Provides rodent bite protection for direct buried applications

Fire Resistant

– Fire resistant tape applied around the middle jacket

– Used in vital communication and emergency systems that remains operated even during a fire

Low Smoke Zero Halogen Flame Retardant (LSZH FR) jacket

– Black UV resistant Low Smoke Zero Halogen Flame Retardant (LSZH FR) sheath

– Reduces the amount of toxic and corrosive fume emission

– Other sheathing are available upon request.

PARAMETERS

FIBER PARAMETERS OF SINGLE MODE OPTICAL FIBER

Reference Standard ITU-T G.652.D ITU-T G.655.C & 655.D ITU-T G.657.A1
Type Single Mode Non-Zero Dispersion Shifted (NZDSF) Single Mode Bending-Loss Insensitive Single Mode
Wavelength (nm) 1310 / 1550 1550 1310 / 1550
Attenuation on Finished Cables (dB/km) 0.35 / 0.20 0.215 0.35 / 0.20
Typical Attenuation (dB/km) 0.35 / 0.19 0.210 0.35 / 0.19
Mode Field Diameter (µm) 9.2 ± 0.4 / 10.4 ± 0.5 9.60 ± 0.4 9.2 ± 0.4 / 10.4 ± 0.5

FIBER PARAMETERS OF MULTIMODE OPTICAL FIBER

Core / Cladding Diameter (µm) 50/125 62.5/125
Reference Standard ITU-T G.651.1 TIA – EIA – 568 – B.3
Wavelength (nm) 850 / 1300 850 / 1300
Attenuation on Finished Cables (dB/km) 3.0 / 0.8 3.5 / 1.5
Modal Bandwidth – length product for overfilled launch (MHz.km) 500 / 500 160 / 500

CABLE PARAMETERS

ITEM SPECIFICATION
Fiber Quantity 4 – 30
Maximum Fibers per Tube 6
Loose Tube Quantity 5
Number of Active Tubes 1 – 5
Cable Dimension Outer Diameter (Nominal) 15.5 mm
Weight (Nominal) 280 kg/km

Other Fiber Type and Fiber Quantity are available upon request.

MECHANICAL CHARACTERISTICS

ITEM SPECIFICATION
Operating Tensile Strength (Refer to IEC 60794-1-E1) 3000 N
Crush Strength (Refer to IEC 60794-1-E3) 4500 N/ 100 mm
Impact Strength (Refer to IEC 60794-1-E4) 12 Nm
Kink Strength (Refer to IEC 60794-1-2-E10) 10 x Cable Outside Diameter
Minimum Bending Radius (Refer to IEC 60794-1-E11) 15 x Cable Outside Diameter
Torsion (Refer to IEC 60794-1-E7) 30 twists, 2 direction @ 180˚, Load 250N
Water Ingression Resistance (Refer to IEC 60794-1-F5B) Passed with 1-m cable sample, 24 hours,1-m water column height pressure
Operating & Storage Temperature Up to 70° C

FIRE RESISTANT GALVANIZED STEEL WIRE ARMORED (GSWA) CABLE

Fire Resistant Galvanized Steel Wire Armoured Optical Fiber Cables

Technical Specification

GENERAL

The cable is applicable for above ground, on cable tray/ rack, inside building, at swampy area, in the river or underground.

REFERENCE STANDARDS

The offered fiber optic cable complies to the ITU-T G.652.D, ITU-T G.655.D, ITU-T G.657.A1, IEC 60794-3, IEC 60332-3A, TIA/ EIA standards.

CONSTRUCTIONS

CABLE STRUCTURE

Fully waterblocked cable

– Each fibers are inserted into thixotropic gel-filled coloured dual-layer thermoplastic (PC-PBT) loose buffer tubes

– Water ingression protection is applied using swellable compound and tape

Dielectric central strength member

– Glass reinforced plastic (GRP/FRP) non-metallic, anti buckling central strength element

SZ-stranded

– Isolates fibers from installation and environmental rigors

– The loose buffer tube and fillers are SZ-stranded around FRP and bound with polyester yarns

Double Polymer Coated Aluminium Tape

– Aluminium tape as a mositure barrier

Corrugated Steel Tape Armor

– Provides rodent bite protection for direct buried applications

Galvanized Steel Wire Armour

– Provides mechanical protection, the cable can withstand high tensile stress

– Galvanized Steel Wire Armour 2.6 mm diameter X 18 wires

– Other armour size and quantity are available upon on request

Fire Resistant

– Fire resistant tape applied around the middle jacket

– Used in vital communication and emergency systems that remains operated even during a fire

Low Smoke Zero Halogen Flame Retardant (LSZH FR) jacket

– Black UV resistant Low Smoke Zero Halogen Flame Retardant (LSZH FR) sheath

– Reduces the amount of toxic and corrosive fume emission

– Other sheathing are available upon request.

PARAMETERS

FIBER PARAMETERS OF SINGLE MODE OPTICAL FIBER

Reference Standard ITU-T G.652.D ITU-T G.655.C & 655.D ITU-T G.657.A1
Type Single Mode Non-Zero Dispersion Shifted (NZDSF) Single Mode Bending-Loss Insensitive Single Mode
Wavelength (nm) 1310 / 1550 1550 1310 / 1550
Attenuation on Finished Cables (dB/km) 0.35 / 0.20 0.215 0.35 / 0.20
Typical Attenuation (dB/km) 0.35 / 0.19 0.210 0.35 / 0.19
Mode Field Diameter (µm) 9.2 ± 0.4 / 10.4 ± 0.5 9.60 ± 0.4 9.2 ± 0.4 / 10.4 ± 0.5

FIBER PARAMETERS OF MULTIMODE OPTICAL FIBER

Core / Cladding Diameter (µm) 50/125 62.5/125
Reference Standard ITU-T G.651.1 TIA – EIA – 568 – B.3
Wavelength (nm) 850 / 1300 850 / 1300
Attenuation on Finished Cables (dB/km) 3.0 / 0.8 3.5 / 1.5
Modal Bandwidth – length product for overfilled launch (MHz.km) 500 / 500 160 / 500

CABLE PARAMETERS

ITEM SPECIFICATION
Fiber Quantity 4 – 30
Maximum Fibers per Tube 6
Loose Tube Quantity 5
Number of Active Tubes 1 – 5
Cable Dimension Outer Diameter (Nominal) 26.5 mm
Weight (Nominal) 1450 kg/km

Other Fiber Type and Fiber Quantity are available upon request.

MECHANICAL CHARACTERISTICS

ITEM SPECIFICATION
Operating Tensile Strength (Refer to IEC 60794-1-E1) 80000 N
Crush Strength (Refer to IEC 60794-1-E3) 6000 N/ 100 mm
Impact Strength (Refer to IEC 60794-1-E4) 15 Nm
Kink Strength (Refer to IEC 60794-1-2-E10) 10 x Cable Outside Diameter
Minimum Bending Radius (Refer to IEC 60794-1-E11) 15 x Cable Outside Diameter
Torsion (Refer to IEC 60794-1-E7) 30 twists, 2 direction @ 180˚, Load 250N
Water Ingression Resistance (Refer to IEC 60794-1-F5B) Passed with 1-m cable sample, 24 hours,1-m water column height pressure
Operating & Storage Temperature Up to 70° C

SUBMARINE CABLES

Submarine fiber optic cables connect most of the world’s human, businesses and institutions. Lying on ocean floors, these submarine cable systems carry the vast majority of our international communications and data. Together, they form the backbone for the data centers powering the world wide web.

Within continental repeater system submarine cable stretch thousands of kilometer with repeaters span within 70 km to 90 km where 6 pairs fiber are ultimate due to total cost system. Higher pair in system difficult due to numbers of repeaters, size and energy supply system complexity.

In area where coastal contributes the most of connectivity, repeater-less system are cost effective, the span stretch 600 km away has been proven no requirement of any repeater. Thank for the EDFA and RAMAN amplification combination system that no longer any wet plant electrical power component needed. Although 12 pairs can carry large capacity but much higher fiber counts also applicable for shorter span where totaly free from EDFA or RAMAN.

CCSI set in Indonesia, focus on repeater less submarine cable system build to suit to Indonesia archipelagos rich of coastal cities. At the gland of capacity reach to 3000 km a year and comprises of cables family Light Weight, Single Armor, Double Armor and and Rock Armor. CCSI with domestic content reach more then 40%, in house build joint closure, and shore end solution will contribute to submarine cable system integrator to gain benefit in region for both cost and logistic.

CCSI submarine cables has been certified and approved to use UNIVERSAL QUICK JOINT, adding an international quality recognition of it’s products.

Submarine Light Weight (LW) Optical Fiber Cables

Technical Specification

GENERAL

The offered cable is UQJ qualified for undersea application down to 5000m ocean depth for burial or surface laid.

This Light Weight cable can be spliced using flexible joint closure or Universal Quick Joint (UQJ).

REFERENCE STANDARDS

The offered fiber optic cable complies to the ITU-T G.976, G.978, ITU-T G.652.D, ITU-T G.654.B, ITU-T G.654.C, IEC 60794, TIA/ EIA standards.

CONSTRUCTIONS

CABLE STRUCTURE

Fully waterblocked cable– All wires interstices are filled with bitumen
Stainless Steel Loose Tube

– Stainless steel central loose tube with thixotropic gel filling as fiber protection

High Density Polyethylene (HDPE)

– Black UV resistant High Density Polyethylene (HDPE) as inner protection

Galvanized Steel Wire Armour

– Provides mechanical protection, the cable can withstand higher stress

– Galvanized steel wire armoured 12 x Ø1.7 mm for inner armouring over the stainless steel central loose tube

– Other armour size and quantity are available upon on request

High Density Polyethylene (HDPE)

– Black UV resistant High Density Polyethylene (HDPE) as outer protection

PARAMETERS

FIBER PARAMETERS OF SINGLE MODE OPTICAL FIBER :

Reference Standard ITU-T G.652.D ITU-T G.654.B ITU-T G.654.C
Type Single Mode Cut-Off Shifted Single Mode Cut-Off Shifted Single Mode
Wavelength (nm) 1310 / 1550 1550 1550
Attenuation on Finished Cables (dB/km) 0.35 / 0.20 0.180 0.180
Typical Attenuation (dB/km) 0.35 / 0.19 0.175 0.175
Mode Field Diameter (µm) 9.2 ± 0.4 at 1310 nm 11.4 – 12.4 at 1550 nm 9.4 – 10.4 at 1550 nm

CABLE PARAMETERS :

ITEM SPECIFICATION
Fiber Quantity 24
Cable Dimension Cable Diameter (Nominal) 12.8 mm
Cable Weight in the Air (Nominal) 350 kg/km
Cable Weight in the seawater (Nominal) 277 kg/km
Specific Gravity Specific gravity in the air 2.71 g/cm3
Specific gravity in the sea water 2.15 g/cm3

Other Fiber Type and Fiber Quantity are available upon request.

MECHANICAL CHARACTERISTICS :

ITEM SPECIFICATION
Cable Breaking Load (CBL) 50 kN (minimum)
Nominal Transient Tensile Strength (NTTS) 30 kN
Nominal Operation Tensile Strength (NOTS) 20 kN
Nominal Permanent Tensile Strength (NPTS) 10 kN
Minimum Bending Radius with load (MBR) 800 mm
Minimum Bending Radius without load 600 mm
Operating temperature -10˚C up to +50˚C
Storage temperature -30˚C up to +70˚C
Water depth application 5000 m (maximum)
Hydro dynamic constant 0.7 m/s

 

Submarine Single Armour (SA) Optical Fiber Cables

Technical Specification

GENERAL

The offered cable is UQJ qualified for undersea application down to 1500m ocean depth for burial or surface laid. This Single Armour cable can be spliced using flexible joint closure or Universal Quick Joint (UQJ).

REFERENCE STANDARDS

The offered fiber optic cable complies to the ITU-T G.976, G.978, ITU-T G.652.D, ITU-T G.654.B, ITU-T G.654.C, IEC 60794, TIA/ EIA standards.

CONSTRUCTIONS

CABLE STRUCTURE

Fully waterblocked cable– All wires interstices are filled with bitumen
Stainless Steel Loose Tube

– Stainless steel central loose tube with thixotropic gel filling as fiber protection

High Density Polyethylene (HDPE)

– Black UV resistant High Density Polyethylene (HDPE) as inner protection

Galvanized Steel Wire Armour

– Provides mechanical protection, the cable can withstand higher stress

– Galvanized steel wire armoured 12 x Ø1.7 mm for inner armouring over the stainless steel central loose tube

– Galvanized steel wire armoured 18 x Ø2.6 mm for outer armouring layers

– Other armour size and quantity are available upon on request

High Density Polyethylene (HDPE)

– Black UV resistant High Density Polyethylene (HDPE) as inner protection

PP Yarn Protection

– Polypropylene (PP) yarns in yellow and black colours as sacrificial protection over the wire armouring.

PARAMETERS

FIBER PARAMETERS OF SINGLE MODE OPTICAL FIBER :

Reference Standard ITU-T G.652.D ITU-T G.654.B ITU-T G.654.C
Type Single Mode Cut-Off Shifted Single Mode Cut-Off Shifted Single Mode
Wavelength (nm) 1310 / 1550 1550 1550
Attenuation on Finished Cables (dB/km) 0.35 / 0.20 0.180 0.180
Typical Attenuation (dB/km) 0.35 / 0.19 0.175 0.175
Mode Field Diameter (µm) 9.2 ± 0.4 at 1310 nm 11.4 – 12.4 at 1550 nm 9.4 – 10.4 at 1550 nm

CABLE PARAMETERS :

ITEM SPECIFICATION
Fiber Quantity 24
Cable Dimension Cable Diameter (Nominal) 23.0 mm
Cable Weight in the Air (Nominal) 1200 kg/km
Cable Weight in the seawater (Nominal) 950 kg/km
Specific Gravity Specific gravity in the air 2.88 g/cm3
Specific gravity in the sea water 2.28 g/cm3

Other Fiber Type and Fiber Quantity are available upon request.

MECHANICAL CHARACTERISTICS :

ITEM SPECIFICATION
Cable Breaking Load (CBL) 200 kN (minimum)
Nominal Transient Tensile Strength (NTTS) 175 kN
Nominal Operation Tensile Strength (NOTS) 125 kN
Nominal Permanent Tensile Strength (NPTS) 60 kN
Minimum Bending Radius with load (MBR) 1000 mm
Minimum Bending Radius without load 800 mm
Operating temperature -10˚C up to +50˚C
Storage temperature -30˚C up to +70˚C
Water depth application 1500 m (maximum)
Hydro dynamic constant 0.9 m/s

Submarine Double Armour (DA) Optical Fiber Cables

Technical Specification

GENERAL

The offered cable is UQJ qualified for undersea application down to 600m ocean depth for burial or surface laid. This Double Armour cable can be spliced using flexible joint closure or Universal Quick Joint (UQJ).

REFERENCE STANDARDS

The offered fiber optic cable complies to the ITU-T G.976, G.978, ITU-T G.652.D, ITU-T G.654.B, ITU-T G.654.C, IEC 60794, TIA/ EIA standards.

CONSTRUCTIONS

CABLE STRUCTURE

Fully waterblocked cable

– All wires interstices are filled with bitumen

Stainless Steel Loose Tube

– Stainless steel central loose tube with thixotropic gel filling as fiber protection

High Density Polyethylene (HDPE)

– Black UV resistant High Density Polyethylene (HDPE) as inner protection

Galvanized Steel Wire Armour

– Provides mechanical protection, the cable can withstand higher stress

– Galvanized steel wire armoured 12 x Ø1.7 mm for inner armouring over the stainless steel central loose tube

– Galvanized steel wire armoured 18 x Ø2.6 mm and 24 x Ø2.6 mm for outer armouring layers

– Other armour size and quantity are available upon on request

High Density Polyethylene (HDPE)

– Black UV resistant High Density Polyethylene (HDPE) as inner protection

PP Yarn Protection

– Polypropylene (PP) yarns in yellow and black colours as sacrificial protection over the wire armouring.

PARAMETERS

FIBER PARAMETERS OF SINGLE MODE OPTICAL FIBER :

Reference Standard ITU-T G.652.D ITU-T G.654.B ITU-T G.654.C
Type Single Mode Cut-Off Shifted Single Mode Cut-Off Shifted Single Mode
Wavelength (nm) 1310 / 1550 1550 1550
Attenuation on Finished Cables (dB/km) 0.35 / 0.20 0.180 0.180
Typical Attenuation (dB/km) 0.35 / 0.19 0.175 0.175
Mode Field Diameter (µm) 9.2 ± 0.4 at 1310 nm 11.4 – 12.4 at 1550 nm 9.4 – 10.4 at 1550 nm

CABLE PARAMETERS :

ITEM SPECIFICATION
Fiber Quantity 24
Cable Dimension Cable Diameter (Nominal) 28.0 mm
Cable Weight in the Air (Nominal) 2200 kg/km
Cable Weight in the seawater (Nominal) 1740 kg/km
Specific Gravity Specific gravity in the air 3.57  g/cm3
Specific gravity in the sea water 2.82 g/cm3

Other Fiber Type and Fiber Quantity are available upon request.

MECHANICAL CHARACTERISTICS :

ITEM SPECIFICATION
Cable Breaking Load (CBL) 400 kN (minimum)
Nominal Transient Tensile Strength (NTTS) 300 kN
Nominal Operation Tensile Strength (NOTS) 250 kN
Nominal Permanent Tensile Strength (NPTS) 100 kN
Minimum Bending Radius with load (MBR) 1200 mm
Minimum Bending Radius without load 900 mm
Operating temperature -10˚C up to +50˚C
Storage temperature -30˚C up to +70˚C
Water depth application 600 m (maximum)
Hydro dynamic constant 1.2 m/s

Submarine Rock Armour (RA) Optical Fiber Cables

Technical Specification

GENERAL

The offered cable for undersea application down to 600m ocean depth for burial or surface laid.

REFERENCE STANDARDS

The offered fiber optic cable complies to the ITU-T G.976, G.978, ITU-T G.652.D, ITU-T G.654.B, ITU-T G.654.C, IEC 60794, TIA/ EIA standards.

CONSTRUCTIONS

CABLE STRUCTURE

Fiber Identification

– Each fiber is coloured with durable bright transparent colour

– Every twelve coloured fibers is bundled with coloured polyester yarn or ink-jet dotted to distinguish with other twelve fibers

Fully waterblocked cable

– All wires interstices are filled with bitumen

Stainless Steel Loose Tube

– Stainless steel central loose tube with thixotropic gel filling as fiber protection

High Density Polyethylene (HDPE)

– Black UV resistant High Density Polyethylene (HDPE) as inner protection

Galvanized Steel Wire Armour

– Provides optimal mechanical protection, the cable can withstand higher stress

– Galvanized steel wire armoured 12 x Ø1.7 mm for inner armouring over the stainless steel central loose tube

– Galvanized steel wire armoured 15 x Ø4.0 mm and 21 x Ø4.0 mm for outer armouring layers

– Other armour size and quantity are available upon on request

High Density Polyethylene (HDPE)

– Black UV resistant High Density Polyethylene (HDPE) as inner protection

Polypropylene Yarn Protection

– Polypropylene (PP) yarn roving in yellow and black colours as sacrificial protection over the wire

PARAMETERS

FIBER PARAMETERS OF SINGLE MODE OPTICAL FIBER

Reference Standard ITU-T G.652.D ITU-T G.654.B ITU-T G.654.C
Type Single Mode Cut-Off Shifted Single Mode Cut-Off Shifted Single Mode
Wavelength (nm) 1310 / 1550 1550 1550
Attenuation on Finished Cables (dB/km) 0.35 / 0.20 0.180 0.180
Typical Attenuation (dB/km) 0.35 / 0.19 0.175 0.175
Mode Field Diameter (µm) 9.2 ± 0.4 at 1310 nm 11.4 – 12.4 at 1550 nm 9.4 – 10.4 at 1550 nm

CABLE PARAMETERS

ITEM SPECIFICATION
Fiber Quantity 24
Cable Dimension Outer Diameter (Nominal) 37.5 mm
Weight in the Air (Nominal) 4235 kg/km
Weight in the seawater (Nominal) 3365 kg/km
Specific Gravity Specific gravity in the air 3.84  g/cm3
Specific gravity in the sea water 3.05 g/cm3

Other Fiber Type and Fiber Quantity are available upon request.

MECHANICAL CHARACTERISTICS

ITEM SPECIFICATION
Cable Breaking Load (CBL) 350 kN (minimum)
Nominal Transient Tensile Strength (NTTS) 240 kN
Nominal Operation Tensile Strength (NOTS) 170 kN
Nominal Permanent Tensile Strength (NPTS) 140 kN
Minimum Bending Radius with load (MBR) 1500 mm
Minimum Bending Radius without load 1000 mm
Operating temperature -10˚C up to +50˚C
Storage temperature -30˚C up to +70˚C
Water depth application 600 m (maximum)
Hydro dynamic constant 1.2 m/s

HDPE PIPES

Subduct

Technical Specification

GENERAL

The raw material of Polyethylene (PE) pipes is classified as High Density Polyethylene (HDPE) PE-100 compound with ultra violet (UV) resistant, corrosion resistant and nonconductive. PE-100 material is an excellence balance between 3 (three) main properties: Stress Cracking, Pressure and Impact Resistances, make it safe to install the pipes at severe conditions such as no dig technique or sandless trench installation. CCSI HDPE pipes are designed to be flexible, lightweight, durable, non-toxic, easy to install and smooth in inner and outer layer with uniform thickness, strong and safe joining systems. These product application is for direct underground buried installation by open continuous trenching, plowing, directional boring, pulled into existing duct or conduit and also ideal for cable jetting installation methods.

REFERENCE STANDARDS

The offered HDPE subduct pipes complies to the STEL L-039-2008 version 2.2 Spesifikasi Telekomunikasi Pipa HDPE Untuk Kabel Serat Optik

CONSTRUCTIONS

PIPE MATERIAL

High Density Polyethylene (HDPE) PE-100 class

– Natural and black color with excellent weathering and ultra violet resistance

– Excellent mechanical properties

– The third generation of pipes grade material designation which have long term hydrostatic strength in 50 years service lifetime

– Resistance to Slow Crack Growth and Rapid Crack Propagation (RCP)

– Compliance with FDA regulation 21 CFR177.152

Additive and Colorant Masterbatch

– The resin carrier and additive is the same grade of HDPE material

– The additive and colorant imparting other properties into pipes and resulting more advantage

– Designed for outdoor application with highly resistance environmental effected by weather and ultraviolet sunlight

CROSS-SECTIONAL DRAWING HDPE SUBDUCT

PARAMETERS

High Density Polyethylene PE-100

Material Designation PE-100 Natural
Density (gram/cm³) 0.949
Melt index (190°C/5.0 kg) 0.25
Carbon black content (%) > 2.0
Carbon black dispersion < 3
ESCR { 10% Igepal, F50 } (hours) > 1000
Tensile strength @yield (Mpa) 23
Tensile strength @break (Mpa) 30
Elongation @break (%) >550
Tensile impact strength (kJ/m²) 500
Flexural modulus (Mpa) 1000
Rapid crack propagation {S4 test@ 0°C} (bar) >10
Slow crack growth {notch test@80°C, 9.2bar} (hours) >500

Additive and Colorant Masterbatch

Specific gravity range (gram/cm³) 0.950 – 1.00
Melt index range (190°C/5.0 kg) 0.18 – 0.30
Light fastness ISO grey scale / Blue wool scale  (1-8) ≥7
Weather / migration fastness (1-5) 5
Heat stability (°C) 280
Moisture content (%) >0.1

PIPE PARAMETERS AND MECHANICAL PROPERTIES

ITEM SPECIFICATION
Size (mm) 32/26 32/27 32/28 40/33 40/34 50/42 50/44
Inner diameter nominal (mm) 26.0 27.0 28.0 33.0 34.0 42.0 44.0
Wall thickness (mm) 3.0 ± 0.25 2.5 ± 0.25 2.0 ± 0.25 3.5 ± 0.25 3.0 ± 0.25 4.0 ± 0.25 3.0 ± 0.25
Outside diameter (mm) 32.0± 0.30 32.0± 0.30 32.0± 0.30 40.0± 0.30 40.0± 0.30 50.0± 0.30 50.0± 0.30
Weight nominal (kg/km) 259 219 178 381 331 548 421
Ovality before coiling (%) 3.0
Ovality after coiling (%) 7.0
Pressure test (Psi) bar 217.5 (15)
Minimum bending radius (mm) 355 355 355 440 440 550 550
Tensile strength (N) ≥3400 ≥3200 ≥3000 ≥5500 ≥5500 ≥8000 ≥8000
Impact Strength (Nm) 30 30 30 30 30 40 30
Crush (N) 400 400 400 550 550 700 700
Delivery length (meter) 400 400 400 200 200 100 100
Operating and storage temperature Up to 60°C

*Available in wide size range upon request

*The type test of mechanical properties refer to IEC 60794, ASTM D2122, ASTM D2444, ASTM D1598, and ASTM D1599.

MICRODUCT

Technical Specification

GENERAL

Microduct is small High Density Polyethylene (HDPE) pipe, which may be in the form of individual pipe or as bundled pipes, and functions as optical fiber micro cable protection in underground application.

HDPE Microduct has the ultra violet (UV) resistant property, non-corrosive and non-conductive with smooth wall to easy micro cable installation. The bundled microducts such as 2-way, 3-way, 4-way, 7-way or other configurations can be deployed at severe conditions such as manual digging, manual boring & pulling techniques or sand-less trench installation.

CCSI microduct is designed to be strong, flexible, lightweight, durable, non-toxic, easy to install and smooth at the inner and outer layers with uniform thickness and easy of jointing. CCSI microduct is for direct underground buried installation or to be pulled into existing duct or conduit, for aerial installation between poles using lashing method and ideal for cable jetting, air blown and even with manual pulling installation.

CCSI microduct typically has small diameter of up to 16.0mm outside diameter, bundled of 2 or more inner-duct with extrusion process. The term of bundled micro-duct described as 2-way, 3 –way, 4-way, 7-way or other configurations according to the client requirements. The advantage of microduct bundled over conventional HDPE subduct are:

  • Low initial installation cost, for example 7-way Microduct can be inserted with one micro cable first and then additional cables can be pulled without the need to do digging and install other HDPE ducts for the future expansion.
  • Easy to install by inserting to existing duct or occupied duct.
  • Ease of branching and jointing
  • Micro-ducts and micro cables provide smaller enclosures, enabling operators to place them in most existing vaults and pedestals, saving restoration service time and money. Micro-ducts and micro cables combination affords the compromise of today’s cost versus need in the future

REFERENCE STANDARDS

The offered CCSI HDPE microduct pipes complies to ITU-T-REC-L.79 recommendation and annexes also compliant to IEC 60794-5

CONSTRUCTIONS

PIPE MATERIAL

High Density Polyethylene (HDPE) class PE-100

– Natural and black color with excellent weathering and ultra violet resistance

– Excellent mechanical properties

– The third generation of pipes grade material designation which have long term hydrostatic strength in 50 years service lifetime

– Resistance to Slow Crack Grow and Rapid Crack Propagation (RCP)

– Compliance with FDA regulation 21 CFR177.152

CROSS-SECTIONAL DRAWING HDPE MICRODUCT

PARAMETERS

High Density Polyethylene PE-100

Material Designation PE-100 Natural HDPE Black
Density (gram/cm³) 0.950 0.959
Melt index (190°C/5.0 kg) 0.25 0.25
Carbon black content (%) 2.3
Carbon black dispersion <3
ESCR { 10% Igepal, F50 } (hours) > 1000 >100000
Tensile strength @yield (Mpa) 30 26
Tensile strength @break (Mpa) 50 30
Elongation @break (%) >700 >600
Tensile impact strength (kJ/m²) 550 500
Flexural modulus (Mpa) 1300 1000
Rapid crack propagation {S4 test@ 0°C} (bar) >12 ≥10
Slow crack growth {notch test@80°C, 9.2bar} (hours) >1058 >500

 

PIPE PARAMETERS 

ITEM SPECIFICATION
Size (OD x ID) 12/10mm 2-Way 3-Way 4-Way 7-way 12-Way 19-Way
Microduct bundling design black PE 1.5mmm outer sheath 2way 3way 4way 7way 12way 19way
Colors sequence Blue, Orange Blue, Orange, Green Blue, Orange, Green, Brown Blue, Orange, Green, Brown, Grey, White, Black Blue, Orange, Green, Brown, Grey, White, Red,  Black, Yellow, Violet, Pink, Turquoise Blue, Orange, Green, Brown, Grey, White, Black (First layer).  Blue, Orange, Green, Brown, Grey, White, Red,  Black, Yellow, Violet, Pink, Turquoise
Nominal outside diameterwidth x height  (mm) 27.0

x

15.0

27.0x

25.0

27.0x

27.0

36.5x

39.0

51.0x

39.0

75.0

x

65.0

Nominal Weight (kg/meter) 0.107 0.201 0.268 0.435 0.593 0.932
Ovality before coiling (%), refer toASTM D2122-98 3.0
Ovality after coiling (%), refer toASTM D2122-98 7.0
Pressure test (Psi) bar, refer toASTM D1598-02 217.5 (15)
Minimum bending radius (mm), refer to IEC 60794-1-2 E11 165 275 300 415 500 670
Tensile strength (N), refer toASTM D638 1300 2000 2700 4500 7000 10000
Impact Strength (Nm), refer toASTM D2444 10 10 10 30 30 30
Crush performance (N,) refer toIEC 60794-1-2 E3 750 1400 1750 2000 2500 3000
Delivery length (meter) 400 400 400 200 100 100

MECHANICAL PROPERTIES

ITEM SPECIFICATION
Size (OD x ID) 14/10mm 2-Way 3-Way 4-Way 7-way 12-Way 19-Way
Microduct bundling design black PE 1.5mmm outer sheath 2way 3way 4way 7way 12way 19way
Colors sequence Blue, Orange Blue, Orange, Green Blue, Orange, Green, Brown Blue, Orange, Green, Brown, Grey, White, Black Blue, Orange, Green, Brown, Grey, White, Red,  Black, Yellow, Violet, Pink, Turquoise Blue, Orange, Green, Brown, Grey, White, Black (First layer).  Blue, Orange, Green, Brown, Grey, White, Red,  Black, Yellow, Violet, Pink, Turquoise
Nominal outside diameterwidth x height  (mm) 31.0

x

17.0

31.0x

29.0

31.0x

31.0

41.5x

45.0

59.0x

45.0

73.0

x

69.5

Nominal Weight (kg/meter) 0.191 0.335 0.446 0.741 0.882 1.720
Ovality before coiling (%), refer toASTM D2122-98 3.0
Ovality after coiling (%), refer toASTM D2122-98 7.0
Pressure test (Psi) bar, refer toASTM D1598-02 217.5 (15)
Minimum bending radius (mm), refer to IEC 60794-1-2 E11 190 320 345 460 885 785
Tensile strength (N), refer toASTM D638 2000 2500 3200 6000 8000 12000
Impact Strength (Nm), refer toASTM D2444 10 10 10 30 30 30
Crush performance (N,) refer toIEC 60794-1-2 E3 1400 1600 1800 2200 3000 4000
Delivery length (meter) 400 400 400 200 100 100

*Available in wide size configuration bundled range 8.0 up to 18.0mm outside diameter, microduct accessories and special delivery length upon request. Please contact our marketing for further information.

HIGH DENSITY POLYETHYLENE (HDPE) MICRODUCT WITH 1.2MM OUTER SHEATH FOR FIBER OPTIC CABLE APPLICATION

Technical Specification

GENERAL

All components of this microduct are made based on High Density Polyethylene with UV (Ultra Violet) resistant extrusion material, corrosion free and non-conductive. HDPE microduct has low coefficient friction which will provide an effective fiber optic cable installation time and cost.

  1. This HDPE microduct is recommended for direct burial underground deployment
  2. Aerial installation between poles and can be implemented using lashing method
  3. The cable installation may use cable manufacturer recommendation

This microduct bundle concept is an advance step towards better and more reliable cable network, economical and provides several cable ducts for multi telecom operator usage with only one time installation.

REFERENCE STANDARDS

The CCSI microducts complies to ITU-T-REC-L.79 recommendation and annexes also compliant to IEC 60794-5

PRODUCT CONSTRUCTION

CCSI microduct 3-way 14/10mm is bundled to obtain flexibility, lightweight, durable, easy to install and smooth in inner and outer layer with uniform thickness and color distinguishable UV resistant HDPE material.

Cross-sectional drawing (Not to scale) figure 1.

3-WAY 14/10mm
Inner Microduct Material High Density Polyethylene (HDPE)
Diameter (OD/ID) 14.0 / 10.0 ± 0.1mm
Thickness 2.0 ±0.1mm
Color Sequence Blue, Orange, Green
Number of Element 3
Outer Sheathing Microduct Material High Density Polyethylene (HDPE)
Thickness 1.2mm (Nominal)
Diameter (WxH) 30.4 x 28.4 ± 0.2mm
Color Black

MECHANICAL PROPERTIES

Inner / Individual Microduct 14/10mm, table 1

Attributes Unit Properties Standard
Ovality Before Coiling % ≤ 3 ASTM D2122-98
Pressure Test Psi (bar) 145(10) ASTM D1598-02
Max Pulling Force N 1000 IEC 60794-1-2 E1

Outer Microduct 3 Way 14/10mm, table 2

Attributes Unit Properties Test Method
Weight Kg/Km 320
Minimum Bending Radius mm 350 IEC 60794-1-2 E11
Tensile Strength N 2500 IEC 60794-1-2 E1
Crush Performance N 1600 IEC 60794-1-2 E3
Ovality After Coiling % ≤ 7 ASTM D2122-98
Impact Load Strength Nm 10 IEC 60794-1-2 E4

MARKING AND PACKAGING

The CCSI Microduct is continuously marking and identified along the length with contrast color printing with print interval of 1(one) meter, containing of CCSI manufacture name, year of manufacturing, product type and size, traceability code and printing length of product. Both microduct ends is sealed to keep the inner microduct clean and free from dust or any foreign objects. CCSI microduct is packed by coiling or winding in the wooden drum with delivery length 200 meter. Each coil or drum is labelled for identification.

Printing Example Microduct 3 Way 14/10mm:

STORAGE

CCSI Microduct can be stored at up to 60°C temperature

Installation and operational temperature between 40°C up to 55°C

4-Coils height maximum stacking or 2000mm

4-Coils height maximum stacking or 2000mm

COIL PACKAGING DIMENSION

The coiling microduct shall be tight wrapping and the dimension packaging should be in table 3.

Product Length (Meter ) WeightKg/coil Width (mm) Height (mm) Length (mm)
200 64 500 980 980
400 128 500 1300 1300

HIGH DENSITY POLYETHYLENE (HDPE) MICRODUCT WITH 1.2MM OUTER SHEATH FOR FIBER OPTIC CABLE APPLICATION

Technical Specification

GENERAL

All components of this microduct are made based on High Density Polyethylene with UV (Ultra Violet) resistant extrusion material, corrosion free and non-conductive. HDPE microduct has low coefficient friction which will provide an effective fiber optic cable installation time and cost.

  1. This HDPE microduct is recommended for direct burial underground deployment
  2. Aerial installation between poles and can be implemented using lashing method
  3. The cable installation may use cable manufacturer recommendation

This microduct bundle concept is an advance step towards better and more reliable cable network, economical and provides several cable ducts for multi telecom operator usage with only one time installation.

REFERENCE STANDARDS

The CCSI microducts complies to ITU-T-REC-L.79 recommendation and annexes also compliant to IEC 60794-5

PRODUCT CONSTRUCTION

CCSI microduct 4-way 14/10mm is bundled to obtain flexibility, lightweight, durable, easy to install and smooth in inner and outer layer with uniform thickness and color distinguishable UV resistant HDPE material.

Cross-sectional drawing (Not to scale) figure 1.

4way
Inner Microduct Material High Density Polyethylene (HDPE)
Diameter (OD/ID) 14.0 / 10.0 ± 0.1mm
Thickness 2.0 ±0.1mm
Color Sequence Blue, Orange, Green
Number of Element 3
Outer Sheathing Microduct Material High Density Polyethylene (HDPE)
Thickness 1.2mm (Nominal)
Diameter (WxH) 31.0 x 31.0 ± 0.2mm
Color Black or Natural / Transparent

MECHANICAL PROPERTIES

Inner / Individual Microduct 14/10mm, table 1

Attributes Unit Properties Standard
Ovality Before Coiling % ≤ 3 ASTM D2122-98
Pressure Test Psi (bar) 145(10) ASTM D1598-02
Max Pulling Force N 1000 IEC 60794-1-2 E1

Outer Microduct 4 Way 14/10mm, table 2

Attributes Unit Properties Test Method
Weight Kg/Km 428
Minimum Bending Radius mm 350 IEC 60794-1-2 E11
Tensile Strength N 3200 IEC 60794-1-2 E1
Crush Performance N 1800 IEC 60794-1-2 E3
Ovality After Coiling % ≤ 7 ASTM D2122-98
Impact Load Strength Nm 10 IEC 60794-1-2 E4

MARKING AND PACKAGING

The CCSI Microduct is continuously marking and identified along the length with contrast color printing with print interval of 1(one) meter, containing of CCSI manufacture name, year of manufacturing, product type and size, traceability code and printing length of product. Both microduct ends is sealed to keep the inner microduct clean and free from dust or any foreign objects. CCSI microduct is packed by coiling or winding in the wooden drum with delivery length 200 meter. Each coil or drum is labelled for identification.

Printing Example Microduct 4 Way 14/10mm:

STORAGE

CCSI Microduct can be stored at up to 60°C temperature

Installation and operational temperature between 40°C up to 55°C

3-Coils height maximum stacking or 2000mm

COIL PACKAGING DIMENSION

The coiling microduct shall be tight wrapping and the dimension packaging should be in table 3.

Product Length (Meter ) WeightKg/coil Width (mm) Height (mm) Length (mm)
200 640 500 1000 1000
400 640 500 1300 1300

HIGH DENSITY POLYETHYLENE (HDPE) MICRODUCT WITH 1,5MM BLACK PE SHEATH FOR FIBER OPTIC CABLE APPLICATION

Technical Specification

GENERAL

All components of this microduct are made based on High Density Polyethylene with UV (Ultra Violet) resistant extrusion material, corrosion free and non-conductive. HDPE microduct has low coefficient friction which will provide an effective fiber optic cable installation time and cost.

  1. This HDPE microduct is recommended for direct burial underground deployment
  2. Aerial installation between poles and can be implemented using lashing method
  3. The cable installation may use cable manufacturer recommendation

This microduct bundle concept is an advance step towards better and more reliable cable network, economical and provides several cable ducts for multi telecom operator usage with only one time installation.

REFERENCE STANDARDS

The CCSI microducts complies to ITU-T-REC-L.79 recommendation and annexes also compliant to IEC 60794-5

PRODUCT CONSTRUCTION

CCSI microduct 7-way 12/10mm is bundled to obtain flexibility, lightweight, durable, easy to install and smooth in inner and outer layer with uniform thickness and color distinguishable UV resistant HDPE material.

Cross-sectional drawing (Not to scale) figure 1.

7-WAY 12/10mm
Inner Microduct Material High Density Polyethylene (HDPE)
Diameter (OD/ID) 12.0 / 10.0mm
Thickness 1.0 ±0.1mm
Color Sequence Blue, Orange, Green,Brown,Grey,White,Black as Core
Number of Element 7
Outer Sheathing Microduct Material High Density Polyethylene (HDPE)
Thickness 1.5mm (Nominal)
Diameter (WxH) 39.0 x 36.5 ± 0.2mm
Color Black

MECHANICAL PROPERTIES

The mechanical performance of HDPE microduct shall be accordance with tabble below :

Inner / Individual Microduct 12/10mm, table 1

Attributes Unit Properties Standard
Ovality Before Coiling % ≤ 3 ASTM D2122-98
Pressure Test Psi (bar) 145(10) ASTM D1598-02
Max Pulling Force N 900 IEC 60794-1-2 E1

Outer Microduct 7 Way 12/10mm, table 2

Attributes Unit Properties Test Method
Weight Kg/Km 353
Minimum Bending Radius mm 500 IEC 60794-1-2 E11
Tensile Strength N 5000 IEC 60794-1-2 E1
Crush Performance N 2000 IEC 60794-1-2 E3
Ovality After Coiling % ≤ 7 ASTM D2122-98
Impact Load Strength Nm 20 IEC 60794-1-2 E4

MARKING AND PACKAGING

The CCSI Microduct is continuously marking and identified along the length with contrast color printing with print interval of 1(one) meter, containing of CCSI manufacture name, year of manufacturing, product type and size, traceability code and printing length of product. Both microduct ends is sealed to keep the inner microduct clean and free from dust or any foreign objects. CCSI microduct is packed by coiling or winding in the wooden drum with delivery length 200 meter. Each coil or drum is labelled for identification.

Printing Example Microduct 7 Way 12/10mm:

STORAGE

CCSI Microduct can be stored at up to 60°C temperature

Installation and operational temperature between 40°C up to 55°C

3-Coils height maximum stacking or 1500mm

COIL AND PACKAGING DIMENSION

The HDPE microduct is coiled, tightly wrapped and properly labelled. The coil size refer to table 3.

Product Length (meter) Type WeightKg/Coil Width (mm) Height (mm) Length (mm)
200 7-way 12/10 71 500 1200 1200

 

HIGH DENSITY POLYETHYLENE (HDPE) MICRODUCT WITH 1,5MM OUTER SHEAT FOR FIBER OPTIC CABLE APPLICATION

Technical Specification

GENERAL

All components of this microduct are made based on High Density Polyethylene with UV (Ultra Violet) resistant extrusion material, corrosion free and non-conductive. HDPE microduct has low coefficient friction which will provide an effective fiber optic cable installation time and cost.

  1. This HDPE microduct is recommended for direct burial underground deployment
  2. Aerial installation between poles and can be implemented using lashing method
  3. The cable installation may use cable manufacturer recommendation

This microduct bundle concept is an advance step towards better and more reliable cable network, economical and provides several cable ducts for multi telecom operator usage with only one time installation.

REFERENCE STANDARDS

The CCSI microducts complies to ITU-T-REC-L.79 recommendation and annexes also compliant to IEC 60794-5

PRODUCT CONSTRUCTION

CCSI microduct 7-way 14/10mm is bundled to obtain flexibility, lightweight, durable, easy to install and smooth in inner and outer layer with uniform thickness and color distinguishable UV resistant HDPE material.

Cross-sectional drawing (Not to scale) figure 1.

7-WAY 14/10mm
Inner Microduct Material High Density Polyethylene (HDPE)
Diameter (OD/ID) 14.0 / 10.0mm
Thickness 2.0 ±0.1mm
Color Sequence Blue, Orange, Green,Brown,Grey,White,Black as Core
Number of Element 7
Outer Sheathing Microduct Material High Density Polyethylene (HDPE)
Thickness 1.5mm (Nominal)
Diameter (WxH) 41.5 x 45.0 ± 0.2mm
Color Black or transparent

MECHANICAL PROPERTIES

The mechanical performance of HDPE microduct shall be accordance with tabble below :

Inner / Individual Microduct 14/10mm, table 1

Attributes Unit Properties Standard
Ovality Before Coiling % ≤ 3 ASTM D2122-98
Pressure Test Psi (bar) 145(10) ASTM D1598-02
Max Pulling Force N 1000 IEC 60794-1-2 E1

Outer Microduct 7 Way 14/10mm, table 2

Attributes Unit Properties Test Method
Weight Kg/Km 701
Minimum Bending Radius mm 500 IEC 60794-1-2 E11
Tensile Strength N 6000 IEC 60794-1-2 E1
Crush Performance N 2200 IEC 60794-1-2 E3
Ovality After Coiling % ≤ 7 ASTM D2122-98
Impact Load Strength Nm 30 IEC 60794-1-2 E4

MARKING AND PACKAGING

The CCSI Microduct is continuously marking and identified along the length with contrast color printing with print interval of 1(one) meter, containing of CCSI manufacture name, year of manufacturing, product type and size, traceability code and printing length of product. Both microduct ends is sealed to keep the inner microduct clean and free from dust or any foreign objects. CCSI microduct is packed by coiling or winding in the wooden drum with delivery length 200 meter. Each coil or drum is labelled for identification.

Printing Example Microduct 7 Way 14/10mm:

STORAGE

CCSI Microduct can be stored at up to 60°C temperature

Installation and operational temperature between 40°C up to 55°C

3-Coils height maximum stacking or 1500mm

COIL AND PACKAGING DIMENSION

The HDPE microduct coil shall be tight wrapping and The dimension packaging should be in table 3.

Product Length (meter) Type WeightKg/Coil Width (mm) Height (mm) Length (mm)
200 7-way 14/10 140 500 1400 1400

 

GAS PIPE

Technical Specification

GENERAL

CCSI gas pipes are produced using PE-80 grade Medium Density Polyethylene (MDPE). PE-80 compound has ultra violet (UV) resistant, corrosion resistant, flexible and non-conductive characteristics. This pipe is designed to withstand the long term operating pressure with the minimum required strength (MRS) of 8Mpa with a safety factor of 2.0.

PE-80 pipe is very high flexibility, has excellent environment stress and cracking resistance (ESCR), chemical and abrasion resistance and light weight. PE-80 grade pipe can be joined by thermal fusion (either butt-fusion or electro-fusion) to create sealed, fully end load bearing pipe systems and also may use mechanical compression fitting jointing system.

The recommended installation method is by underground direct burial installation by open continuous trenching as outdoor distribution pipe networks.

REFERENCE STANDARDS

The offered MDPE gas pipe complies to the ISO 4437-2014, Buried polyethylene (PE) pipes for the supply of gaseous fuels –metric series- specification.

CONSTRUCTIONS

PIPE MATERIAL

Medium Density Polyethylene (MDPE) PE-80 grade

– Yellow color with excellent weathering and pigment stabilisers

– Resistance to gas condensate

– Excellent long-term thermal stability and UV-resistance

– Highly flexible and excellent mechanical properties

– The pipes grade material designation which have long term hydrostatic strength in 50 years service lifetime

– Resistance to Slow Crack Growth and Rapid Crack Propagation (RCP)

CROSS-SECTIONAL DRAWING OF GAS PIPE

The manufactured pipe dimensions follow a common term that so called as Standard Dimension Ratio or SDR, that means the outside diameter divided by wall thickness. The relationship between SDR and wall thickness is, the thinner the wall thickness, the higher the SDR and vice versa.

The minimum wall thickness and pressure classifications refer to material designation of PE-80 class.

Relationship between outside diameter and wall thickness
Relationship between outside diameter and wall thickness

PARAMETERS

Medium Density Polyethylene PE-80

Material designation PE-80 Yellow
Density (gram/cm³) 0.944
Melt index (190°C/5.0 kg) 0.80
Tensile strength @yield (Mpa) 19
Tensile modulus {1 mm/min}  (Mpa) 800
Elongation @break (%) >600
Thermal stability @200°C (min) >20
Rapid crack propagation {S4 test@ 0°C} (bar) >7
Slow crack growth {notch test@80°C, 8bar} (hours) >2000

PIPE DIMENSION

ITEM SPECIFICATION
Pipe Series S-8 S-5
Standard Dimension Ratio (SDR) 17 11
Pressure Nominal (bar) SF=2.0 4 8
Outer Diameter (mm) Thickness Nominal Weight

(kg/meter)

Thickness Nominal Weight (kg/meter)
Min Max Min Max
20/ ½” 2.3 2.8 0.121
25 / ¾” 2.3 2.8 0.155
32 / 1” 2.3 2.7 0.234 3.0 3.5 0.258
40 / 1 ¼’ 2.4 2.8 0.309 3.7 4.2 0.398
50 / 1 ½” 3.0 3.5 0.482 4.6 5.2 0.619
63 / 2” 3.8 4.2 0.732 5.8 6.5 0.983
75 / 2 ½ “ 4.5 5.1 1.057 6.8 7.6 1.375
90 / 3” 5.4 6.1 1.517 8.2 9.2 1.988
110 / 4” 6.6 7.4 2.251 10.0 11.2 2.964
125 / 5” 7.4 8.3 2.871 11.4 12.7 3.839
140 / 5 ½” 8.3 9.3 3.603 12.7 14.1 4.792
160 / 6” 9.5 10.6 4.694 14.6 16.2 6.292
180 / 7” 10.7 11.9 5.929 16.4 18.2 7.953
200 / 8” 11.9 13.2 7.309 18.2 20.2 9.808
225 / 9” 13.4 14.9 9.279 20.4 22.6 12.372
250 / 10” 14.8 16.4 11.356 22.7 24.1 15.294
280 / 11” 16.6 18.4 14.268 25.4 28.1 19.169
315 / 12” 18.7 20.6 17.977 28.6 31.0 24.280

DELIVERY LENGTH

Outer Diameter (mm) Coil length (Meter) Rod (Meter)
400 200 100 50 12 6
20/ ½”
25 / ¾”
32 / 1”
40 / 1 ¼’
50 / 1 ½”
63 / 2”
75 / 2 ½ “
90 / 3”
110 / 4”
125 / 5”
140 / 5 ½”
160 / 6”
180 / 7”
200 / 8”
225 / 9”
250 / 10”
280 / 11”
315 / 12”

The advantage of polyethylene pipe is the fact that a wide variety of jointing is available to suit a whole range of application. The jointing system using thermal fusion and below is the type of jointing systems are available in CCSI HDPE pipes.

 Thermal fusion methods

Butt fusion Electro fusion
butt fusion electro fusion

 Fitting Accesories Joint Systems

Electrofusion Type Reducer, Elbow, Plug and Tee Joint
electro fusion type reducer, elbow, plug and tee joint
Saddle Fittings Valve and Compression Fittings
saddle fittings valve and compression fittings2

WATER PIPE

Technical Specification

GENERAL

The raw material of Polyethylene (PE) pipes is classified as High Density Polyethylene (HDPE) PE-100 compound with ultra violet (UV) resistant, corrosion resistant and nonconductive. This material are design to withstand the long term pressure with minimum required strength (MRS) 10Mpa, applying safety factor 1,25 with the result that the thinner pipe wall thickness in particular size is progressively less as the change is made and covered the whole range of pressure, this can be significant cost saving. PE-100 material is an excellence balance between 3 (three) main properties: Stress Cracking, Pressure and Impact Resistances, make it safe to install the pipes at severe conditions such as no dig technique or sandless trench installation. CCSI HDPE pipes are designed to be flexible, lightweight, durable, non-toxic, easy to install and smooth in inner and outer layer with uniform thickness, strong and safe joining systems using thermal fusion or mechanical compression. The pipe product application is for water supply and also use in variety installation in the civil, agriculture, municipal, mining and industrial sectors. The installation method is recommended for direct underground buried installation by open continuous trenching, other method are possible depending the pipe application.

REFERENCE STANDARDS

The offered HDPE water pipes complies to the ISO 4427- Plastic Piping Systems (Polyethylene pipes and fittings for water supply) and also refer to the Standard Nasional Indonesia SNI-06 4829-2005 Pipa polietilena untuk air minum.

CONSTRUCTIONS

PIPE MATERIAL

High Density Polyethylene (HDPE) PE-100 class

– Natural and black color with excellent weathering and ultra violet resistance

– Excellent mechanical properties

– The third generation of pipes grade material designation which have long term hydrostatic strength in 50 years service lifetime

– Resistance to Slow Crack Growth and Rapid Crack Propagation (RCP)

– Compliance with RoHS and FDA regulation 21 CFR177.152

 Colorant Masterbatch

– The resin carrier masterbatch is the same grade of HDPE material and heavy metal free

– The additive and colorant imparting other properties into pipes and resulting more advantage

– Designed for outdoor application with highly resistance environmental effected by weather and ultraviolet sunlight

CROSS-SECTIONAL DRAWING OF WATER PIPE

The pipes manufactured in the range of dimension are common in term of Standar Dimension Ratio (SDR), that is mean outside diameter divided by wall thickness. The relationship between SDR and wall thickness if more thinner wall thickness increase SDR and thicker wall thicknes is lower SDR.

PARAMETERS

High Density Polyethylene PE-100

Material Designation PE-100 Natural
Density (gram/cm³) 0.949
Melt index (190°C/5.0 kg) 0.25
Carbon black content (%) > 2.0
Carbon black dispersion < 3
ESCR { 10% Igepal, F50 } (hours) > 1000
Tensile strength @yield (Mpa) 23
Tensile strength @break (Mpa) 30
Elongation @break (%) >550
Tensile impact strength (kJ/m²) 500
Flexural modulus (Mpa) 1000
Rapid crack propagation {S4 test@ 0°C} (bar) >10
Slow crack growth {notch test@80°C, 9.2bar} (hours) >500
Specific gravity range (gram/cm³) 0.950 – 1.00
Melt index range (190°C/5.0 kg) 0.18 – 0.30
Light fastness ISO grey scale / Blue wool scale  (1-8) ≥7
Weather / migration fastness (1-5) 5
Heat stability (°C) 280
Moisture content (%) >0.1

PIPE DIMENSION

ITEM SPECIFICATION
Standard Dimension Ratio (SDR) 21 17 11
Pressure Nominal (bar)SF=1.25 8 10 16
Outer Diameter (mm) Thickness Inner Diameter Thickness Inner Diameter Thickness Inner Diameter
Min Max Min Max Min Max Min Max Min Max Min Max
25 1.60 1.90 21.2 22.10 2.30 2.70 19.60 20.70
32 1.60 1.90 28.2 29.10 1.90 2.20 27.60 28.50 2.90 3.30 25.40 26.50
40 1.90 2.20 35.60 36.60 2.40 2.80 34.40 35.60 3.70 4.20 31.60 33.00
50 2.40 2.80 44.40 45.70 3.00 3.40 43.20 44.50    4.60 5.20 39.60 41.20
63 3.00 3.40 56.20 57.60 3.80 4.30 54.40 56.00 5.80 6.50 50.00 52.00
75 3.60 4.10 66.80 68.50 4.50 5.10 64.80 66.70 6.80 7.60 59.80 62.10
90 4.30 4.90 80.20 82.30 5.40 6.10 77.80 80.10 8.20 9.20 71.60 74.50
110 5.30 6.00 98.00 100.40 6.60 7.40 95.20 97.80 10.00 11.10 87.80 91.00
125 6.00 6.70 111.60 114.20 7.40 8.30 108.40 111.40 11.40 12.70 99.60 103.40
140 6.70 7.50 125.00 127.90 8.30 9.30 121.40 124.70 12.70 14.10 111.80 115.90
160 7.70 8.60 142.80 146.10 9.50 10.60 138.80 142.50 14.60 16.20 127.60 132.30
180 8.60 9.60 160.80 164.50 10.70 11.90 156.20 160.30 16.40 18.20 143.60 146.90
200 9.60 10.70 178.60 182.60 11.90 13.20 173.60 178.00 18.20 20.20 159.60 165.40
225 10.80 12.00 201.00 205.00 13.40 14.90 195.20 200.30 20.50 22.70 179.60 186.10

DELIVERY LENGTH

Outer Diameter (mm) Coil length (Meter) Rod (Meter)
300 200 100 50 12 6
25
32
40
50
63
75
90
110
125
140
160
180
200
225

The advantage of polyethylene pipe is the fact that a wide variety of jointing is available to suit a whole range of application. The jointing system can be divided into permanent and detachable jointing. Below the jointing systems are available in CCSI HDPE pipes.

Permanent Jointing

Butt fusion Electro fusion
butt fusion electro fusion

Non-Permanent (Detachable jointing)

Compression fittings Stub end flange
compression fittings  stub end flange

 

Tak and victalic systems Saddle systems
tak and vitalic systems saddle systems

ACCESSORIES

CABLE

FineCropCable-MMG20150420_0709491

With the high demand of fiber optic networks growth, the digging disturbances had caused government extra concern and encouraging new ways of duct networks. Having introduced micro-duct system in Indonesia, government moving toward implement new regulation to reduce drastically environment disturbances and damages of streets and roads.

CCSI in contributing this new paradigm has launch many option of resolving the congestion of cable manhole and handhole. The approach of aesthetic and cost saving boast CCSI to introduce manhole slack cable management system. Learn from the swing frame ODF, CCSI reengineer the concept and resolve the worry of sharing manhole nightmares. Having full control of it’s slack cables, fiber optic closures and future repair maintenance this cable slack management shall be a new standard for microduct cable system.

BROCHURE